E-Z Burr Tool Co. will continue to operate as an independent entity out of the deburring tool manufacturer’s Livonia, Mich., facility, with little or no change in procedures or processes, reports purchaser Cogsdill Tool Products Inc., Camden, S.C. The sale closed Jan. 3.

The week after CemeCon Inc. held a ribbon-cutting Jan. 17 to officially open its new 15,000-sq.-ft. headquarters and CVD diamond coating facility, I spoke with Gary Lake, company president, to discuss the expansion and developments in cutting tool coating technology. The opening marks the fourth expansion of production capabilities since the company, which is a subsidiary of Wuerselen, Germany-based CemeCon AG, was founded in 1998 and the third increase in capacity for the CVD diamond process since 2014.

To reduce training time and improve worker safety in the high-risk environment of industrial manufacturing, Tobii Pro Insight administers eye-tracking studies. 

One of the challenges when boring workpiece materials susceptible to workhardening is recognizing whether the prebored hole is already workhardened.

Productive Times Article. END USER:  Wolfram Manufacturing, (512) 600-3220, www.wolframmfg.com. SOLUTION PROVIDER: Brush Research Manufacturing Co. Inc., (323) 261-2193, www.brushresearch.com. CHALLENGE: Perform finishing operations during the machining process. SOLUTION: Tool with small, abrasive globules that are permanently mounted to flexible filaments.

For our February issue’s Industry Briefs department, I’m writing an article about the Deburring Application Laboratory at Matrix Design LLC. The company designs, builds and installs robotic automation systems for deburring parts, as well as machine tending and material handling.

As CTE Publications Inc. begins the 70th volume of Cutting Tool Engineering, the fundamental principles of cutting and grinding metal remain the same as when the magazine premiered with a different name to serve members of the Society of Carbide Engineers.

In connection with the article I’m writing about metalworking fluid filtration equipment for our March issue, I spoke with Irvin Kaage, president of Transor Filter USA, Elk Grove Village, Ill. The company provides the One Micron Filtration system, which removes particles larger than 1µm from oil, primarily for grinding.

In connection with the abrasive waterjet machining article scheduled for our March issue, I spoke with Jim Draper, owner of Rocky Mountain Waterjet, Greeley, Colo., who said when a parts manufacturer finds that waterjetting is a suitable process for a part or family of parts, the decision to outsource that work to a waterjet job shop or buy a waterjet machine for in-house production depends on the part quantity.

The mood of MFG Day, the annual celebration of U.S. manufacturing that took place Oct. 6, doesn’t cease after the plant tours and information sessions end and the participating students, parents and educators head home.

Imagine a beam of light traveling unimpeded for 13.5 billion light years, only to get deflected and distorted just before being captured by a telescope. That is something the builders of the Giant Magellan Telescope are working hard to avoid.

The ultimate goal for Made In Space Inc. is that everything in space will be made in space, according to Matt Napoli, the company's vice president of in-space operations.

A former NFL linebacker, Pete Shufelt credits his post-football career as the owner of Backerworks Manufacturing LLC to the day he asked his high school counselor/football coach about what elective classes to take.

Not every holemaking job requires a high-performance, solid-carbide or PCD-tipped drill with an advanced coating. For many, a HSS jobber drill will suffice.

Chucks with quick-change jaws help high-mix, low-volume parts manufacturers to spend as much time as possible in the cut rather than setting up.

The Get With the Program column in the December 2017 issue of Cutting Tool Engineering highlights one shop's process for implementing CAM software.

To reduce training time and improve worker safety in the high-risk environment of industrial manufacturing, Tobii Pro Insight conducts eye-tracking studies. For example, the Stockholm, Sweden-headquartered company reported that its research consultants conducted an eye-tracking study at the metal foundry of H&H Castings Inc., York, Pa., and the attention-based study revealed unique insights that will contribute to quicker onboarding of new workers, new efficiencies in its operations, new training guidelines and reductions in the risk of accidents.

My Nov. 20 blog post titled "Manufacturers favor a digital workplace transformation but hold tight to their wallets" generated an insightful response from Jesse Z. Melton, owner of Harpers Ferry Toolworks.

A recent survey has 80 percent of manufacturers and energy companies implementing or developing a digital workplace transformation plan. Only 18 percent are allocating at least a quarter of their budget toward these efforts over the next 12 months, however—and that’s the minimum percentage needed to get started, according to Dan Chalk, director of solution engineering for NTT Data Services, Plano, Texas.

Rollomatic Inc. hosted an open house Nov. 7-9 at its headquarters in Mundelein, Ill. In addition to displaying the latest Rollomatic and Strausak grinding machines, as well as a Platit tool coating machine, the event offered attendees an opportunity see a demonstration of Rollomatic’s software for Industry 4.0.

As part of the newly created 3D/Additive Manufacturing Pavilion at the FABTECH 2017 trade show held Nov. 6-9 at Chicago’s McCormick Place, Fabrisonic LLC’s exhibit showcased the company’s hybrid ultrasonic additive manufacturing (UAM) and subtractive machining capabilities.

Similar to the parts manufacturers and equipment suppliers we reach, Cutting Tool Engineering strives for continuous improvement. This endeavor includes the feature article, columns and departments, as well as our website, with our most recent efforts focused on the news section.

One day everything in space will be made in space. That’s the ultimate goal for Made In Space Inc., said Matt Napoli, the company’s vice president of in-space operations, during his Oct. 25 keynote presentation titled “Made in Space: Manufacturing at 17,200mph” at The Quality Show. The trade show took place Oct. 24-26 at the Donald E. Stephens Convention Center, Rosemont, Ill.

End User: DoubleStar Corp., (888) 736-7725, www.star15.com; Solution Provider: DP Technology Corp., (800) 627-8479, www.espritcam.com; Challenge: Write CNC programs to efficiently machine knives. Solution: 3D milling strategies in a CAM program.

In connection with my canvassing efforts to best focus the boring tools topic scheduled for the January issue of Cutting Tool Engineering, I spoke with Harvey Patterson, product development engineer at Scientific Cutting Tools Inc., Simi Valley, Calif.

The mood of MFG Day, the annual celebration of U.S. manufacturing that took place Oct. 6, doesn’t cease after the plant tours and information sessions end and the participating students, parents and educators head home.

For those who want to enhance a CNC by adding capabilities, Chris Robson, applications engineer for Minneapolis-headquartered machine tool dealer Concept Machine Tool – (Delafield) Wisconsin, gave a presentation titled “What Else is Inside this Box? Open Architecture CNC.” His seminar took place Oct. 3 at the 15th biennial Wisconsin Manufacturing & Technology Show in the Exhibition Center at the Wisconsin State Fair Park, Milwaukee.

CTE Editor Alan Richter highlights the 5-axis focus of the October 2017 issue.

Although picks, or plectra, for playing musical instruments are commonly plastic injection molded or stamped, some are machined.

END USER: Niagara Gear Division of Gear Motions Inc., (716) 874-3131, www.gearmotions.com/locations/niagara-gear-division. CHALLENGE: Reduce lead times and enhance flexibility and control to meet customer delivery requirements. SOLUTION: A work cell with a vertical machining center, two turning centers, a saw and a parts-marking machine that the company set up after initially purchasing the VMC and then acquiring the rest of the equipment from a machine shop that closed.

What would cause parts manufacturers not to want to extend tool life, increase speeds and feeds, enhance chip evacuation to avoid recutting, impart finer surface finishes and eliminate pecking when deep-hole drilling? Apparently, ignorance in the marketplace.

The boost in productivity that the latest cutting tools provide enables manufacturers to reduce the amount fracking companies pay for parts.

END USER: Northeast Tool & Manufacturing, (704) 882-1187, www.northeasttool.us. SOLUTION PROVIDER: MachineMetrics, (413) 341-5747, www.machinemetrics.com. CHALLENGE: Reduce the time and manual inspection required to measure productivity. SOLUTION: A machine monitoring system.

Machining manifolds generates numerous burrs, and removing them is no simple task. Basin Precision Machining attempted a variety of deburring methods, including waterjet, kinetic energy and the thermal energy method (TEM).

Since the time CTE Editor Alan Richter started covering manufacturing for CTE in 2000, industry professionals have frequently informed him that manufacturing jobs typically pay more than most other professions, such as sales and low-level, white-collar jobs. Furthermore, he was told, they provide a multiplier, or ripple, effect—in which one manufacturing job produces numerous other jobs. As he observes in his August 2017 Lead Angle column, Richter questions whether that's still the case.

END USER: Hansen Engineering Co., (310) 534-3870, www.hansenengineering.com. SOLUTION PROVIDER: JM Performance Products Inc., (800) 322-7750, www.jmperformanceproducts.com. CHALLENGE: Increase productivity and decrease machine downtime. SOLUTION: Install high-torque retention knobs in toolholders.

Whether an application involves simultaneous 5-axis machining or five-sided (3+2) machining, the workholders and fixturing techniques from the 3-axis world typically won’t apply, according to John Zaya, workholding product manager for BIG KAISER Precision Tooling Inc., Hoffman Estates, Ill.

Peak oil demand is in the news. In a May Wall Street Journal article, for instance, authors Lynn Cook and Elena Cherney stated, “The world’s largest oil companies are girding for the biggest shift in energy consumption since the Industrial Revolution: After decades of growth, global demand for oil is poised to peak and fall in the coming years.” 

END USER: Manes Machine & Engineering Co., (970) 224-3311, www.manesmachine.com. SOLUTION PROVIDER: Lang Technovation Co., (262) 446-9850, www.lang-technovation.com. CHALLENGE: Eliminate the time spent machining dovetail cutouts and holes in a workpiece so it could be held in a dovetail-type vise for machining. SOLUTION: A stamping unit that creates dimples in a workpiece for holding it in a self-centering vise, referred to as form-closure technology.

END USER: Amsted Rail – Brenco Inc., (804) 732-0202, www.amstedrail.com. SOLUTION PROVIDER: Jorgensen Conveyors Inc., (800) 325-7705, www.jorgensenconveyors.com. CHALLENGE: Eliminate bushy stringers from repeatedly jamming chip conveyors. SOLUTION: A chip conveyor with a dual-belt conveyor that reduces or eliminates jamming problems.

As new composite materials are developed, parts manufacturers face new challenges when routing them. Fortunately, cutting tool manufacturers continually develop new solutions so parts manufacturers are not forced to cut tomorrow’s composites with outdated routers. 

Machine tool builder GF Machining Solutions LLC announced its new “learn and earn” apprenticeship program during the first day of the machine tool builder’s 2-day Solutions Days open house. The event, which took place June 6-7 at its Lincolnshire, Ill., headquarters, included technical presentations and equipment demonstrations.

Colson Group USA, a manufacturer of casters, wheels and other mobility products, continues to make significant investments to its production and distribution operations while reshoring some manufacturing.

Without a doubt, cutting tools for machining titanium must be well-engineered. This was reinforced for CTE Editor Alan Richter while attending Horn Technology Days 2017, held May 10 to 12 at Hartmetall-Werkzeugfabrik Paul Horn GmbH, Tübingen, Germany.

Without a doubt, cutting tools for machining titanium must be well-engineered. This was reinforced for me while attending Horn Technology Days 2017 May 10 to 12 at Hartmetall-Werkzeugfabrik Paul Horn GmbH’s in Tübingen, Germany.

By using software to automatically optimize NC program feed rates, parts manufacturers can achieve the benefits of high-efficiency machining. So says David Sutkey, sales engineers at Irvine, Calif.-headquartered CGTech, who presented a technical session about it on May 18 at BIG KAISER Precision Tooling Inc.’s Breakfast & Learn 2017. The May 16-18 event took place at the toolmaker’s headquarters in Hoffman Estates, Ill.

Cutting Tool Engineering Editor Alan Richter ponders the machine shop of the future in his Lead Angle column for the May 2017 issue.

In an interview conducted by CTE Editor Alan Richter at a global press event held at the company’s headquarters in Sandviken, Sweden, Klas Forsström, president of AB Sandvik Coromant, discussed his new role, the state of the cutting tool market, the importance of attracting talent to manufacturing, tool recycling and the role of R&D.

Florence, Ky.-headquartered Mazak Corp. hosted its Midwest Technology + Education Event May 2-4 at the machine tool builder’s Midwest Technology Center, Schaumburg, Ill. The event featured a broad range of Mazak machines on display, exhibits and demonstrations presented by Mazak Value Inspired Partners and six daily seminars.

END USER: Urschel Laboratories Inc., (219) 464-4811, www.urschel.com. SOLUTION PROVIDER: Blue Photon Technology & Workholding Systems LLC, (855) 777-2040, www.bluephotongrip.com. CHALLENGE: Hold a near-net-shape casting for machining on five sides. SOLUTION: A system that uses grippers, adhesive and UV light to hold workpieces.