CNC Machining (General)

DeepTri-Drill is designed to provide productivity and application security for drilling deep holes on standard machining centers and CNC boring machines, while ensuring easy tool management by eliminating the need for regrinding. The insert features chip splitters that allows effective chip evacuations enabling extremely high feed rates during deep hole drilling in various materials.

With this collaboration, Mastercam users can download both inch and metric SGS round solid carbide cutting tool libraries from the Mastercam Tech Exchange. The native Mastercam 3D tool databases are fully compatible with Mastercam 2020 and subsequent releases. These offer the latest KSPT innovations and SGS product introductions, including their latest Z-Carb HPR roughing line and H-Carb end mills for Dynamic Milling.

The engineered solutions offer three versatile mounting options. Direct-to-table uses t-slots, center pin and timing key, and is secured using t nuts and Socket Head Cap Screws (SHCS). QLS accurately locates and clamps the pyramid to a base element, such as subplates, using a combination of QLS shoulder screws and SHCS. Quick-Loc™ pallet systems use pull studs (spaced at the industry-standard 96mm pattern) to locate and clamp in a single step.

The small footprint make the compact vertical machine centers an economical option for small shops that require a second machine or an additional spindle. Each machining center is manufactured and tested to assure it meets the highest quality and accuracy standards. In addition, it is recognized for improved accuracy and repeating due to the solid rigid construction.

SURFCAM Traditional is designed to provide manufacturers with robust, flexible, and easy-to-use programming capabilities for 2-5-axis machining, in addition to turning and wire-EDM programming functions. NCSIMUL machining-simulation software can be used in conjunction with a wide range of CAM systems to verify and optimize toolpath, quickly switch NC programs between machine tools, and simulate machining operations. n

TMAC 3.0 has been completely redesigned with an intuitive streamlined user-interface that offers numerous configurations for viewing tool monitoring and sensor data. The TMAC system processor now houses its own web server, making the HMI (human-machine interface) browser-based, which enables real-time monitoring from any network connected device. Users (with assigned permissions) have live access to all TMAC systems on a shop floor from a single browser.

Features a maximum measuring speed significantly faster than competitive CNCs. The combination of high speed and high acceleration dramatically reduces measuring time and cost. Users can set measuring paths for high speed scanning, 3D and active scanning of complex workpieces.

The line provides positioning accuracy and repeatability of +/- 1µm. A thermal compensation system employs sensors on the machine faceplate and inside the spindle to minimize the effects of temperature changes on part accuracy and cut temperature-generated displacement by 60 percent. This system also reduces Z-axis thermal growth and deflection by 30 percent. Cooling systems for slide way lubrication and ball screw cores stabilize axis feed precision.n

Boring bar grinding on the Rollomatic 6-axis tool grinding machines offers exceptional flexibility in comparison to conventional single-puropose grinders. With its 6 fully interpolating CNC axes and 6-station wheel/nozzle changer, the machine can easily be adapted for individual boring bar designs, both for short and long runs.

5-axis milling post processors that will unleash the highest productivity on SINUMERIK-controlled machine tools. These new post processors were developed utilizing the technical expertise of Siemens CNC engineers.

Norton Winter Ironclad Wheels offer several additional benefits including reduced downtime due to longer wheel life which extends time between setups. There is less bluing of castings even towards the end of the wheel life. Promoting a cleaner, healthier work environment, the new wheels generate significantly less dust and odor compared with traditional bonded wheels.

The MQ150SU is a sealed unit version of the company's popular MQ150, featuring an internal synthetic lubrication system and grease packed bearings for long life and operation in any position. The feed unit uses a ball screw on the center line of a hardened, precision, 55mm diameter quill. It is precision ground, pre-loaded with zero backlash. An involute spline driven spindle uses EP7 high precision bearings and the unit features an HSK-32C Spindle nose supplied connection with clamping cartridge assembly.n