CNC Machining (General)

The simultaneous 5-axis machining of the HN80E-5X results in improved cycle times and machined surfaces of complicated and 3D curved components. A quick and easy 5-axis compensation function ensures high accuracy over extended periods. Five-face machining means a reduced number of setups and simplified fixtures for a substantially reduced changeover time. For additional efficiency, the tool magazine is driven by a servo motor for fast and reliable indexing.n

Mastercam users can download the GARR TOOL cutting tool library, containing both inch and metric tools, from the Mastercam Tech Exchange. The native, Mastercam 3D tool database is fully compatible with Mastercam 2019, 2020, and the latest Mastercam 2021 release. The new library features over 11,000 GARR end mills, drills, reamers, and roughers, including the new VRX-6, VX-7, and 1880KD series of tools introduced to the market in October 2020.n

Tool manufacturers are seizing options that streamline processes and save labor costs. AutoMarkX is capable of automated pallet loading and takes care of the tool laser marking process, freeing up operators to perform more value-adding tasks. AutoMarkX is designed for integration with AIMS, being able to automatically receive and dispatch pallets from AutoFetch, while connectivity to the AIMS Server provides details of the message to be marked on the tools.n

Easily adaptable to the spindle of existing CNC machines, the SpinJet provides instant enhancements in machining performance using small diameter cutting tools. No additional machine purchase or modifications are required: the SpinJet utilizes the machine's existing through-spindle coolant supply as a pressurized power source to drive the internal turbine for cutting tool rotation, eliminating the cost and nuisances of external air or electric power supplies. This feature gives the SpinJet a compact and smart design, allowing it to be stored in a machine's ATC or tool magazine when it is not being used and installed on the main spindle as with any other standard tool.

Pinch grinding offers highest concentricity particularly on long and thin parts. The rough and finish grinding are performed in one pass. This innovative way to grind roughing and finishing simultaneously eliminates a separate process and reduces cycle time. The machine utilizes two different grinding wheels running on separate spindles and positioned on independently- controlled CNC linear slides.n

he Gang Type Tooling System aids with high-speed cutting and holds high accuracy during turning of any part. These CNC Lathes are equipped with linear guides for the X and Y axes to provide stable and accurate cutting. As a standard feature, these machines are equipped with a High Precision C-Axis Indexing function.

Machine-Ready Blanks from TCI Precision Metals help shops increase throughput up to 25%. With a single purchase order customer receive custom precision blanks ready to load directly into their CNC machining centers. Precision blanks eliminate the need for in-house sawing, grinding, flattening, squaring operations and outside processing. Each blank arrives deburred, clean and to customer specifications – guaranteed as close as +/- .0005" dimensionally and as close as .002" flatness, squareness, and parallelism.

The iSpeed5 is a 60,000 or 80,000 RPM, 350 Watt, Brushless DC Electric System that eliminates the need for any operator intervention by using a special designed connection under that machine spindle that can prevent coolant, chips, dust and other machining debris from contaminating the stop block. No longer is there a need for operator intervention to connect or disconnect the High-Speed Motor/Spindle.

Unique to the market and made in the USA, the Mini Drill Press and microprocessor-controlled quill feed unit represents a complete re-design to modern technology - featuring a brushless DC motor (no carbon dust) with higher RPM; and with the 708-CNC option, precision program control for peck drilling, and reaming cycles, and deep hole drilling.

Models include the GL250, GL300, GL350, and GL450. Each is constructed with durable roller ways on all axis to produce high rigidity. A built-in spindle motor with a chiller incorporated and direct drive servo-motors results in high response speed, accuracy, less vibration, and lower maintenance requirements. Chilling the motor increases life expectancy, and produces less thermal expansion. n

The expanded range of ANSI tap collets is fully compatible with existing powRgrip holders and only require shanks with tolerances of h9 or better. Manufactured with an internal square, these collets are specifically designed for use on CNC machines with synchronized machine spindle speeds and feed rates.

With fixed and adjustable pocket seats, the new milling cutter provides the option for semi-finishing as well as fine-finishing applications, exceeding the highest surface quality requirements. With carbide, ceramic and PcBN inserts, this new tool is a flexible, cost-effective and user-friendly solution that is ideal for any type of CNC machining center.