General Machining & Manufacturing Processes

Whether dealing with tramp oil in coolant or accumulated oil from parts washing, metalworking operations discover the benefits of efficient, well-designed oil removal solutions.

MERLIC 5 contains new and optimized features that further increase usability, robustness, and the field of possible applications. Among these features is included the improved camera handling using the Image Source Manager (ISM), which completely separates the image acquisition source from the image processing part. As a result, machine vision applications can be easily copied and run between different systems without adjusting the camera settings. The graphical user interface allows the image sources to be comfortably managed and configured.

Predicting tool wear for process security and reduced waste in steel turning is a critical component of unmanned production.

The company has designed new applications for Lantek Flex3D which provide easy solutions when designing and machining complete or partial bevels anywhere in the tube. Further, the latest generation software makes it possible to include perforations of various types (round, rectangular, triangular, etc.), and resolve the multiple possibilities that require a comprehensive library of connections and intersections to later assemble complete sets.

CAMIO 2021 Geometry Validation reduces the time taken when preparing new inspection programs by automatically detecting which surfaces of the CAD model should be used to measure the feature. It ensures that all measurements are taken on suitable surfaces automatically and at the same time provides the programmer with the option to modify the default settings and selections. While the feature is being programmed, the CAD simulation highlights the geometry used for the validation and previews the measurement sequence. This combines with the Teach Path view to provide a full visual and numerical evaluation of the programming sequence prior to executing the touch points or scanning sequence, enabling the programmer to get the inspection sequence right first time when programming online or offline.

This video supplement to the Robotics Results column in the October 2021 issue of Cutting Tool Engineering magazine features the RoboJob-USA Turn Assist Essential i model with a Schunk three-finger gripper on a Haas Automation St-30 CNC machine. The setup helped a shop increase productivity 48%. n

Fluid recycling is valuable. Companies can save up to 60 percent of the coolant concentrate by removing tramp oils and solids through filtration.

CNC Offset Manager runs on Windows and is networked to the Mitsubishi Electric CNC via Ethernet. It also has a feature that allows other automation software or systems to interface with the CNC to fully automate the offset management process, or make the changes from a central cell-management software. This allows software companies to interface their software with Mitsubishi Electric CNC for automation and remote offset management, and allows manufacturers with CNC equipment to automate their machine-tending CNC cells and testing or measuring equipment, or centralize the offset management operation so operators and floor workers can work more efficiently.

This latest release of software enables the XK10 to take measurements at multiple points along each rail. The benefit of an increased number of measurement points is that the straightness of each rail is also measured at the same time. Parallelism between the rails can then be determined by looking at the difference in straightness at each point, giving a more accurate picture than a measurement of the overall angle between rails.

This functionality allows the M 310 to be used as a drive unit for the MarWin Easy Roughness Mobile software, enabling another way to interface and control the M 310 while providing the complete functionality of the touchscreen unit on a PC. Direct connection to the PC is available via USB cable or Bluetooth adapter, replacing interface boxes that previously would have been required, and cutting implementation costs by half.n

Dillon full-grip chuck jaws are made in the USA with industry-leading lead-times. They are ideal for high-speed machining, as well as precision boring, tapping, drilling, and finishing across virtually all industrial markets. In addition to brass, Dillon Full Grip Pie Jaws are available in 6061 aluminum, 1018 steel and cast iron. n

Bluco is one of 140 Chicagoland organizations to receive the Best And Brightest award from the National Association for Business Resources.