General Machining & Manufacturing Processes

Effective extraction and discharge of slag at the same time with almost no downtime: The new extraction table KEMPER TheSlagger reduces downtime to a minimum for automated cutting processes in comparison to traditional cutting tables. Thanks to a special discharge technique, it avoids time-consuming disassembly of the cutting table elements and thus long machine downtime. The effective extraction system ensures a high level of occupational safety and protects nearby machinery from cutting dust.

Haas Automation expands its line of affordable, 5-axis universal machining centers with the UMC-1000SS, a larger-travel, super-speed UMC that offers high performance and speed for 5-sided (3+2) machining and simultaneous 5-axis machining.

The new EC-400 horizontal machining center from Haas Automation Inc. is faster, more rigid, has a larger work cube and offers more tool capacity than its predecessor. When equipped with the available integrated, 6-station pallet pool and 100+1 side-mount toolchanger, the new EC-400 brings true "lights out" machining capability to small- and medium-sized manufacturers and production shops.

As part of a joint research project, the companies Blaser Swisslube and KAISER have searched for the optimal combination of tool and metalworking fluid for titanium cutting. The results are impressive.

Marposs offers the new TTV (Total Thermal Vision) Die Temperature Monitoring solution for light alloys. This infrared vision system provides real-time measuring of the die surface temperature, allowing casters to quickly adjust and optimize the spraying process to mitigate issues that can occur when the die temperature is out of control.

Customized design and installation of an industrial dust collector are critical for optimal performance, safe operation and fast return on investment. Camfil APC offers a range of dust testing services to help manufacturers understand the characteristics of dusts produced during their operation and make informed decisions about equipment, filter cartridges and engineered controls to mitigate dust hazards.

The future development impetus for the internal combustion engine will focus on the reduction of CO2 emissions. This is dependent upon fuel consumption, which in turn is determined by the internal engine friction. The goal of form honing is a form optimized cylinder bore under typical operating conditions. Gehring has developed a surface finishing process for internal combustion engines that does not target a cylindrical bore shape.

Master Fluid Solutions announces TRIM MicroSol 455, a low-foam semisynthetic, microemulsion coolant that is optimized for the high-volume cast iron, ferrous and some aluminum and nonferrous metalworking operations. MicroSol 455 prevents leaching of elemental iron and eliminates clinkering and oxidation of ferrous microfines.

What would form the perfect service relationship for your investments in machine tools and production systems? Spare parts designed and engineered for your equipment? Commissioning and setup services? Training? All these and more are available from SW North America covering six modular areas in what the company calls Life Services.

Manager's Desk: Don't assume that experienced, well-paid employees will cost you more money in the long run.

Guhring's HPC precision clamping chucks offer extremely high clamping forces while maintaining extremely tight concentricity tolerances, making it an ideal solution for milling operations, as well as drilling and reaming applications. It excels in both heavy-duty and high-speed machining applications.

Walter Surface Technologies has introduced a new, innovative and powerful abrasive for aluminum blending and finishing, the Enduro-Flex ALU flap disc. The Enduro-Flex ALU flap disc was developed to overcome the challenges that come with working with heat-sensitive metals such as aluminum and other nonferrous alloys.