Grinding (Surface, Cylindrical, Tool & Cutter)

Walter's Helitronic Tool Studio software combines ease of programming with great flexibility.

After a long hiatus due to the COVID-19 pandemic, the Grinding Doc video series on Cutting Tool Engineering's website resumes with a special two-hour episode about Cylindrical Master 2020, an Excel program developed by Dr. Jeffrey Badger, aka the Grinding Doc.

After a long hiatus due to the COVID-19 pandemic, The Grinding Doc video series on Cutting Tool Engineering's website resumes with a special two-hour episode about Cylindrical Master 2020, an Excel program developed by Dr. Jeffrey Badger, aka The Grinding Doc.

EVN provides additional benefits over normal grinding oils. Its combination of low viscosity (5.4 cSt) coupled with a high flash point (370 degrees F) is not possible in petroleum based products. That means that EVN improves flushing, which helps grinding performance while also providing the increased safety features.

Premium Ceramic Grain - provides a cooler cut for a longer lasting disc; 50 Grit – less emphasis on aggression with refined surface finish; 36 Grit – best combination of stock. Works well on stainless steel & carbon steel, weld bead removal, chamfering and beveling, flame-cut steel removal, edge grinding and deburring.

Every grinder provides four to seven times longer duty cycle under load and eight times less speed degradation than the competition. The grinders provide smooth, quiet power for grinding cleaning, deburring, chamfering and sharpening.

The Grinding Doc: Grinding flat on flat almost always produces pain and suffering.

With a smaller diameter, quick change discs provide ease of use on intricate parts and excellent control when shaping or blending surface portions, especially on flat surfaces. Moderate flexibility of quick change discs and their holders allows contouring and access to inner corners.

Because aluminum has a much lower melting temperature than other metals, keeping aluminum cool while grinding and finishing is a big challenge for welders and fabricators. The Blue-Kote disc cloth's net structure resists clogging on soft materials, and its sanded surface stays cooler and avoids burning the work surface.

How varying the wheel and/or workpiece rpm reduces chatter risk.

The Minimicromar3 is designed for measuring external diameters, positioning and length for both smooth and interrupted surfaces. It can measure workpieces from 25mm to 42.5mm with a measuring range of ±100 µm and a repeatability of ≤0.1 µm. It is designed with a high degree of protection against coolant and abrasive substances.

The machine's capabilities include a 15 kW direct-drive motor that produces maximum wheel spindle speed of 6000 m/min. X-axis stroke of 330mm features a rapid feed rate of 5m/min, Z-axis stroke is 2150mm with 10m/min rapid feed, and maximum work spindle speed is 200 rpm.