Machining

The fourth Industrial Revolution promises new efficiencies and productivity gains for manufacturers. Machine tool suppliers are integrating Industry 4.0 capabilities and software companies that are providing powerful new tools such as those that utilize artificial intelligence. CAM software from ESPIRIT from DP Technology offers features to drive production improvement.

Machine-Ready Blanks from TCI Precision Metals help shops increase throughput up to 25%. With a single purchase order customer receive custom precision blanks ready to load directly into their CNC machining centers. Precision blanks eliminate the need for in-house sawing, grinding, flattening, squaring operations and outside processing.

The iSpeed5 is a 60,000 or 80,000 RPM, 350 Watt, Brushless DC Electric System that eliminates the need for any operator intervention by using a special designed connection under that machine spindle that can prevent coolant, chips, dust and other machining debris from contaminating the stop block.

Abrasive Technology Inc. discusses how superabrasive grinding wheels and tools with electroplated bonds are able to maintain tight-tolerance forms, provide freer cutting, and hold form or profile from the first cut to the last. In addition, the tools can be stripped and replated.

Tungaloy America Inc. demonstrates the hard turning capabilities of its T-CBN, AH8000 and LX11 insert grades in a two-minute video that runs through a series of turning operations. The video also provides recommendations for which insert grades to use for continuous, light interrupted and heavy interrupted turning applications.

Nachi America Inc. (Cutting Tools) features the Aqua Revo Oil Hole Drill series in a brief video that offers an overview of the endmill's oil-hole geometry, material and coating. Designed for shops that require high-efficiency machining, the Aqua Revo drill series reportedly will improve productivity and reduce costs.

Whether operators use neat oils or water-miscible coolants in wet cutting machine tools or tool grinding machines, the coolants are subject to heavy contamination. VOMAT technology offers a variety of clean coolant technology to solve this problem and produce better cuts.

CGTech, the developer of Vericut software, and Makino Milling Machine Co. Ltd., a manufacturer of high precision CNC machine tools technology, renewed a strategic corporate partnership. Makino and CGTech have worked together for more than 30 years to provide manufacturing and design solutions to manufacturers around the globe.

When considering upgrading a cylindrical grinding process from a conventional vitrified aluminum oxide or ceramic wheel to Vitrified cBN (VitcBN), there are 5 main reasons that can help justify the use of cBN over conventional abrasive grains.

Cutting grooves is one of the more challenging turning operations performed by machinists. Many scrapped parts and broken tools later, Christopher Tate shares important lessons about grooving.

A balanced tool can help tremendously to reduce costs.