Machining

Signature analysis allows monitoring these cutting processes where the material diameter changes consistently during a cut. The RPM varies as the material increases or decreases causing sensor fluctuations unrelated to the tooling. To monitor these cutting operations, the signature analysis software learns the entire path (signature) of a cut using any sensor type.

The strategy for this machine is to offer a more cost-effective way and higher quality in the production of high-performance PCD polycrystalline diamond, CBN cubic boron nitride and CVD chemical vapor deposited cutting tools which traditionally require to be produced by a double process of spark erosion and polish grinding.

Additional improvement in surface quality and stability can be realized with advanced wiper geometry option. Walter offers the new WBH30 CBN grade in inserts with and without MW wiper geometry, and with a negative T-land chamfer for excellent strength in interrupted cuts.

The control enhances the user-friendliness of the Quick Load Servo S3+, a bar feeder that is well suited for unattended and lights-out production thanks to its proven robustness and reliability. Accommodating spindle length bars with diameters from ¼" to 4 – ¾", the bar feeder enables partial changeovers in 15 seconds or less and complete changeovers in 1 minute or less.

The M-1000iA's serial-link construction gives the robot a wider range of motion in every direction. It can extend its arm upright or rotate it backwards, which is not possible for typical heavy-payload robots with a parallel-link mechanism.

PrimeTurning Machining. Watch Cutting Tool Engineering's video coverage, featuring original footage and context from the related product, process, event, or shop-floor demonstration.

Explained in the guide, Norton abrasives are classified in BEST, BETTER, and GOOD performance/ price tiers to help users choose the right product for a specific application. The product guide is color-coded for the eight key application processes found in metal fabrication including cutting, heavy-duty grinding, stock removal, blending/ refining, deburring, surface preparation/ cleaning, finishing, and polishing.

AddMultiTurn provides the flexibility for OD, face, and profile turning operations in multi directions, which include high-feed back (pull) turning method, allowing toolpaths that turn in the opposite direction of conventional turning process at higher feeds. Multi-directional turning optimizes the toolpaths by eliminating air cutting times, providing more productivity than conventional turning methods.

Featuring superior cutting performance of solid carbide drills and the ease-of-use of the DrillMeister exchangeable head drill series, AddMeisterDrill small-diameter exchangeable head drills allow quick and secure exchanges of extremely small drill heads thanks to its dedicated key. In addition, unique coolant outlets furnished on the drill body provides an increased ratio of through-coolant supply for improved chip evacuation and process security.

DrillMeister is a super productive, accurate, and cost efficient exchangeable-head drill series. Its DMF counterboring drill head line now includes diameters from 20.0 mm to 25.9 mm, increasing the entire standard range from 6.0 mm to 25.9 mm (from .236″ to 1.020″).

Mazak horizontal machining center helps shop handle long boring and reaming tools.

High-speed electric spindles provide the accuracy, rpm and torque required for peak performance of microtools.