Milling

Products • February 9, 2022

M5137 Xtra·tec XT Shoulder Milling Cutter

This milling cutter can be used universally for steel, stainless steels, cast iron and difficult-to-machine materials, in face, shoulder, ramping, pocket, and circular interpolation milling operations. Available in diameters of 32-100 mm, a maximum depth of cut of 5 or 8 mm), with Weldon shank or shell mill mount interface.

Products • February 9, 2022

MultiTHREAD Thread Mills

MultiTHREAD Thread Mills feature a proprietary TIN T21 coating developed by EMUGE, which reduces chip welding and improves chip evacuation. MultiTHREAD Thread Mills also allow one tool to thread both through and blind holes and make right or left-hand threads. Two types of sub-micro grain carbide thread mills are offered – full form or single plane.

Products • February 2, 2022

DoFeed LNMU0303UER Inserts

The new LNMU0303UER inserts are designed to provide a smaller approach angle than existing LNMU0303ZER inserts when set on the cutter body so that the insert generates thin chips. This chip thinning effect reduces cutting loads, minimizing damage on the cutting edges during machining of exotic materials for longer insert tool life. Also, a small approach angle directs the cutting forces in the axial direction towards the spindle.

Products • January 28, 2022

SDMX Indexable Insert

There are two indexable insert sizes with facet—SDMX0904ZDR-E27 and SDMX1205ZDR-E27. The M4002 cutter provides a depth of cut of 1.5 or 2.0 mm and is available in diameters of 25-125 mm or 1-4 in. and is ideal for high-speed milling in steel and cast iron, stainless steel and materials with difficult cutting properties. And for demanding machining in mold and die making and general machining.

Products • January 25, 2022

AH3225 Insert Grade

AH3225 consists of the latest nano multi-layer coating technology with three major properties with excellent coating substrate adhesion for a high level of wear and fracture resistance. Integrating a dedicated carbide substrate with excellent thermal property provides the grade with increased thermal shock resistance and hardness reducing thermal crack generation on the cutting edge. This prevents unpredictable insert failure, significantly extending tool life and reliability for steel machining.

Products • January 20, 2022

Small TungForce-Rec04

The small size-04 inserts also allow TungForce-Rec04 to have a higher teeth density than conventional shoulder cutters of the same size, boasting two teeth for an 8 mm diameter cutter and three for a 10 mm. This allows TungForce-Rec04 to run higher feed speed than competitors when being fed at the same rate per tooth, enabling increased productivity.

Articles • January 18, 2022 • William Leventon

Rake angles make or break facemilling

Choosing appropriate axial and radial rake angles is key to ensuring that cutters are best suited for the facemilling application at hand.

Products • January 6, 2022

TOP-Cut VAR Range Expanded

The TOP-Cut VAR line is now available in 4,5, and 6-flute configurations, with or without corner radius, and ball nose, stub, standard and long lengths in inch sizes, over 300 SKU's in total. In addition, EMUGE-FRANKEN USA can provide custom variations or tool modifications of TOP-Cut VAR mills.

Products • January 4, 2022

CrazyMill Cool P&S Toric Version Milling Cutter

A unique tool for numerous applications: Milling of holes, ramps, pockets, grooves and sides. Seemingly without resistance, the milling cutter plunges into the materials that are difficult to machine. It cuts powerfully with high precision, stability and excellent cutting parameters, even into the solid - effortlessly. Behind this perfection is a sophisticated technology composed of a multitude of factors.

Products • December 14, 2021

Xtra·tec XT M5009 Face Milling Cutter

The Xtra·tec XT M5009 face milling cutter has a 45° approach angle, is available in diameters of 25-160 mm (1-6 in.) and provides a depth of cut of 5 or 6.5 mm. It features three pitches for different applications (tools with wide and medium pitch for insert size SN X1205 are designed with carbide shim), and either ScrewFit or shell mill mount interfaces.

Products • November 30, 2021

MCR-BV Machining Center

Designed as a machine for 5-face machining applications, the MCR-BV is also capable of 5-axis contouring as well as 5-sided heavy milling applications. These heavy-duty applications are made possible through features such as a powerful integral motor and spindle, an expanded work envelope, and a very rigid table which is 30% thicker than previous models, all of which is ideal for large-part machining. An abundant range of attachment heads are compatible with the machine, allowing for a wide range of unique part shapes to be created, as well as many multitasking machining functions to be performed.

Products • November 30, 2021

DoFeedTri High-Feed Milling Cutter

Ramping down, the cutter first bottom-cuts the surface with the leading insert, then further cuts the same surface with its trailing insert. DoFeedTri inserts are designed with a long "inner" cutting edge that can bottom-cut more material than conventional milling inserts when trailing the leading insert during ramp down operations. This makes DoFeedTri a perfect tool for productive ramp down operations.