Milling

Customers have been asking for a new carbide grade to machine titanium 6Al4V at higher cutting speeds compared to increasing feed rates or increasing depth of cuts in that result in increased cutting forces imposed on the workpiece, fixtures and machine spindles. The KCSM40 grade has an advance cobalt binder that provides thermal fatigue resistance without sacrificing the toughness customers have experienced with KC725M or X500.

Knuth Machine Tools USA Inc. says its X.mill M 900 provides long life and has a 30-bar ICS system (inside coolant supply).

CHIRON introduces its new vertical twin-spindle 5-axis machining center, DZ08 FX Precision. The machine includes contact-free linear direct drives in the X. Y and Z axes. These drives bring the spindles faster to optimum feed rates and permit increased traverse rates. Compared to the previous model, this machining center produces aluminum components 20 to 50 percent faster, according to the company.

Walter has introduced the Walter has introduced the M2471, a copy milling cutter with excellent cost efficiency thanks to its high metal-removal rate -- even on low performance machines, coupled with lower cutting material costs resulting from its eight cutting edges (four per side) per insert. These 12 mm positive cutting geometry, round inserts with negative basic shape feature Walter's Tiger·tec Silver coating, ensuring maximum tool life.

Entering the workpiece is an essential part of optimizing tool life and reducing vibrations. The roll-in method allows you to softly and smoothly enter the workpiece. Inserts are eased into the cut following the golden rule of milling: a thick chip on entry and a thin chip on exit. Click on the link for more milling tips from Sandvik Coromant.

If you have ever had parts or components CNC milled, you probably have a good understanding of the process. However, unless you have had custom products manufactured, you may not be aware of everything that goes hand-in-hand with custom CNC milling.

Numerous toolmakers provide free programs that will automatically generate G code for a specific thread milling application. The programs vary in sophistication and in whether they are online-only or downloadable, but all are useful tools. Among the suppliers of these apps are Scientific Cutting Tools Inc., Simi Valley, Calif.; Guhring Inc., Brookfield, Wis.; and Kennametal Inc., Pittsburgh.

The demands for prototype, tool and mold making are increasing. Only those who can supply high-quality output, quickly and flexibly, can succeed against the powerful competition worldwide. Zimmermann is responding to this trend with the new FZU.

To prepare factories for an increasingly digital future, and to better support Industry 4.0 and smart manufacturing initiatives, DP Technology is focusing on a range of solutions to drive automation in manufacturing. The ESPRIT CAM system enables manufacturers to streamline their workflows, prevent silos from forming during the manufacturing process, increase tool life and machine utilization, and create greater access to practical knowledge for process improvement.

Sandvik Coromant has unveiled a new, high-feed version of the CoroMill 745 facemilling cutter, featuring a 25° entering angle for additional productivity gains when milling steel and cast iron workpieces. The new, high-feed version facilitates even higher metal-removal rates in applications with depths of cut up to 2.8 mm (0.110 inch).

A milestone for the digital transformation: thyssenkrupp connects the machinery of the materials division via a new digital platform. Thanks to toii Industrial Internet of Things platform, all machines can communicate with each other. Due to predictive maintenance, the platform is also supposed to forecast the necessity of machine services in the future.