Cutting Tools & Tooling

Highlights include a new customizable green sensor type called Green Flex. This versatile cyclic sensor monitoring type now allows for specification of the required state of the sensor at the start and end of the ready window. The sensor can be set to require a specific number of actuations inside the ready window.

The unique TiAlN-Al2O3 multilayer coating system makes the WSP45G both hard and tough, and thus extremely resistant to abrasive wear and high temperatures, with controlled residual stresses and less flank wear, all boosting tool life. A special mechanical post-treatment improves hairline crack performance and protects the cutting edge from micro-spalling.

XSYTIN®-360 end mills have shown the highest material removal rates and resulted in increased productivity on a wide range of materials. These end mills have proven to be extremely effective when machining a variety of different materials including high-temperature alloys, 3D-printed sintered high-temperature alloys, hardened steels, ductile cast irons, and compacted graphite iron (CGI).

AH9130, consisting of a PVD coating layer optimized for drilling applications with a dedicated carbide substrate, is the latest insert grade specifically developed to provide significant tool life improvements and more predictable wear patterns in hole making applications of ISO P (steel), ISO M (stainless steel), and ISO K (cast iron).

The stable cutting edge enables feed rates in the range of f = 0.25-0.4 mm/rev, during grooving and parting-off, which results in reduced machining time across multiple operations. Reliable chip evacuation and control is ensured by a special chip formation.

Suitable for use on machines with limited power, the combination of new inserts and cutter delivers high metal removal rates with low cutting force and reduced chatter. It features positive axial and radial face angles for good cutting action and directing chips away from the work-piece.

Allied Machine & Engineering launched Allied Tool Academy, which is an online training program.

Enhancements to the Xtra·tec XT M5130 milling cutter, including a new clearance angle of 7° have added to this universal tool's existing benefits of high performance, high surface quality, exceptional reliability and safety, and outstanding versatility. The M5130 handles a wide array of machining operations including face, shoulder, ramping and pocket milling, as well as circular interpolation operations.

Millstar's EIV5 series revitalizes conventional practices for modern machine shops. The EIV5 provides a unique combination of radial grind, variable helix, variable pitch and radius preparation for maximum versatility and surgical precision.

OSG USA Inc. announces the release of the HY-Pro Carb VGM endmill series. VGM endmills feature variable geometry for dynamic milling of steel and stainless steel.

For heavy duty applications, for example, try hinge GN 237.3, a compact, heavy duty hinge of stainless steel. With a 180° range of motion, these hinges can stand up to even high dynamic wear—regardless of the mounting orientation—thanks to special shim washers.

The FSH combines the latest in substrate and coatings with multiple flutes and the highly effective left-hand helix design to achieve both better performance and longer tool life in today's hard-to-machine materials. Manufacturers who have previously attempted to use taps in small-hole threading understand that, especially in heat- resistant materials, breakage is a frequent occurrence.