Cutting Tools & Tooling

ARCH Cutting Tools has named Doug Wickham as its new direct marketing/business analyst. In this role, he is working with the Bloomfield Hills, Michigan-based ARCH Cutting Tools marketing and business development team and reports to Stacey Eeman, marketing and business development manager.

Customers of Big Kaiser helped raise $6,275 to benefit the National Robotics League (NRL). This represents the fifth annual contribution to the program by the Hoffman Estates, Illinois-based company.

Highlights include a new customizable green sensor type called Green Flex. This versatile cyclic sensor monitoring type now allows for specification of the required state of the sensor at the start and end of the ready window. The sensor can be set to require a specific number of actuations inside the ready window.

The unique TiAlN-Al2O3 multilayer coating system makes the WSP45G both hard and tough, and thus extremely resistant to abrasive wear and high temperatures, with controlled residual stresses and less flank wear, all boosting tool life. A special mechanical post-treatment improves hairline crack performance and protects the cutting edge from micro-spalling. The light gold-colored topcoat of the multilayer system makes it easier to detect wear and thereby improves process reliability. Unused cutting edges are reliably identified, making it possible to utilize the full potential of the indexable insert and further extending tool life.

XSYTIN®-360 end mills have shown the highest material removal rates and resulted in increased productivity on a wide range of materials. These end mills have proven to be extremely effective when machining a variety of different materials including high-temperature alloys, 3D-printed sintered high-temperature alloys, hardened steels, ductile cast irons, and compacted graphite iron (CGI). In hardened steels specifically, the tool life of XSYTIN®-360 end mills has proven to be equal to high-performance carbide end mills when run at high-end speeds (11,460 RPM), while also removing over 73 cubic inches (over 1200 cubic cm) of material.

AH9130, consisting of a PVD coating layer optimized for drilling applications with a dedicated carbide substrate, is the latest insert grade specifically developed to provide significant tool life improvements and more predictable wear patterns in hole making applications of ISO P (steel), ISO M (stainless steel), and ISO K (cast iron). 17 SMP-style inserts have been released in the latest grade, covering diameters from 20.0 mm to 35.0 mm (.787″ to 1.378″). In addition to Tungaloy's versatile grade AH725 which covers most ISO materials, AH9130 provides DrillForce-Meister with added process security and tool life improvements in ISO P, M, and K applications. n

The stable cutting edge enables feed rates in the range of f = 0.25-0.4 mm/rev, during grooving and parting-off, which results in reduced machining time across multiple operations. Reliable chip evacuation and control is ensured by a special chip formation. High feed rates require a stable machine when grooving and parting-off, as well as secure clamping of the workpiece. Starting from a feed rate of 0.3 mm/rev (0.012"/rev), HORN recommends reducing the infeed for the first 3—4 mm (0.118"- 0.157") during grooving and parting-off.

Suitable for use on machines with limited power, the combination of new inserts and cutter delivers high metal removal rates with low cutting force and reduced chatter. It features positive axial and radial face angles for good cutting action and directing chips away from the work-piece. Available in a variety of diameters, the S450E performs well with fragile work pieces, unstable fixturing or preventing stainless steel work hardening.

Allied Machine & Engineering launched Allied Tool Academy, which is an online training program.

Enhancements to the Xtra·tec XT M5130 milling cutter, including a new clearance angle of 7° have added to this universal tool's existing benefits of high performance, high surface quality, exceptional reliability and safety, and outstanding versatility. The M5130 handles a wide array of machining operations including face, shoulder, ramping and pocket milling, as well as circular interpolation operations. This versatile mill is well suited to machining steel, stainless steel, cast iron, non-ferrous material and materials with difficult cutting properties.n

Millstar's EIV5 series revitalizes conventional practices for modern machine shops. The EIV5 provides a unique combination of radial grind, variable helix, variable pitch and radius preparation for maximum versatility and surgical precision.

OSG USA Inc. announces the release of the HY-Pro Carb VGM endmill series. VGM endmills feature variable geometry for dynamic milling of steel and stainless steel.