Machine Tool Attachments & Accessories

Author explains the different ways to upgrade a used machine tool. He also discusses what users should expect from the company that performs the retrofit, rebuild or remanufacturing job and how long the job should take.

Shop owners who operate multitask machines talk about the time and cost benefits of producing parts in a single chucking. They also discuss some of the problems they had when adopting the technology. Accompanying Articles focus on a multitask users group and machine that hard-turns and grinds.

A rotary table allows a 3-axis vertical machining center to machine in the n4th and 5th axes. The author explains the different types of rotary tables nthat are available and discusses the advantages and disadvantages of each.

A project engineer recounts his experiences planning for, installing and setting up a new CNC vertical milling center. Among the issues he explores are the questions that must be answered before the machine arrives, selecting or designing tools and fixtures for the new machine and preparing workers for the change.

Open controls allow users to integrate commercially available hardware and software with machine tool CNCs. This article reviews how different CNC makers have designed systems that incorporate or connect with PC-based products to offer this level of flexibility. Accompanying Articles describe one shop's experience with open architecture and list the skills needed to operate these new systems.n

A manual milling machine can be retrofitted with a CNC system for about one-fourth the cost of a brand new CNC machine. This article discusses the pros and cons of retrofitting and provides guidance to determine when retrofitting is the most appropriate solution.

This article charts the gradual move by CNC manufacturers from proprietary hardware-based machine controllers to open, software-based systems. The article also reviews recently developed controllers that represent steps in the direction of totally open controls.

This article looks at the close partnership forged between a toolmaker and a machine tool manufacturer. The alliance requires the two to share detailed information about proposed products as well as the customers each is working with. Such cooperation has made it possible to develop several new products and processes.

With the introduction of high-speed milling, tool balancing has become increasingly important. This article describes a system that can balance tools while they are mounted in the machine tool's spindle and rotating.

CNCs have the power to dramatically increase productivity, yet many shops fail to make use of their controllers' full potential. This article suggests ways that a shop can fine tune its CNCs to create controllers that are optimized for the type of work being performed. The tips include many CNC features, capabilities and options that users often overlook.

Dual-spindle turning centers allow shops to combine several processes into one setup. This article describes a typical dual-spindle turning center's configuration and capabilities. A common scenario is given showing how such a machine might be used to reduce cycle times.

This article looks at different machine tool components and their impact on the machine's ability to operate at high speeds and feeds. Components covered include motors, drives, bearings, spindle coolant mechanisms, toolholders and CNC.