Milling Cutters

A portable pipe beveling tool for preparing torched-off or rough cut pipe ends and making them square to help create high-integrity welded pipe joints is available from Esco Tool. The Terminator MILLHOG pipe beveling tool attaches to the ID and features a tracker which compensates for variations in the pipe's wall thickness to maintain a precision bevel and has a dual-spring safety hanger to simplify the alignment of larger pipe.

Engineered for use with the standard CMT toolholder (S35 type), Carmex's new high-performance milling head uses multiple indexable inserts for threading, grooving, chamfering and facing. With a cutting diameter of 41mm, a thread pitch of up to 4mm and a groove depth to 9mm, CMT accepts four triple-edged round profile inserts for high precision and enhanced performance.

The Hoffmann Group offers a universal milling cutter for cutting steel from the MasterSteel product range. The GARANT MasterSteel PickPocket is for all milling disciplines.

Kyocera's new Vulcan compression endmills are for routing composites. The Vulcan compression endmill is designed with up-cut and down-cut flutes to compress the composite material, preventing delamination.

A pipe milling end prep tool for beveling water wall boiler tubes at biomass processing facilities in preparation for precision welding repairs is being introduced by Esco Tool. The Esco Wart MILLHOG is a boiler tube beveling machine that features a rigid ID clamping system and uses TiN-coated cutter blades to machine carbon steel or highly alloyed tubes without cutting fluids.

Iscar Metals Inc.'s Heli Tang T490 milling cutter for roughing accepts inserts with serrated, chip-splitting grooves. These grooves can improve performance when the machine power is limited or when evacuating chips from narrow slots or deep cavities, according to the company.

Emuge Corp. has introduced "circle-segment" cutters, a class of endmills designed to reportedly enable substantially more material removal with fewer passes in 5-Axis machining, over 80 percent cycle time reductions and up to 50 percent smoother surface finishes.

In response to both the growth in quantity and complexity of structural aerospace components, an updated range of CoroMill 390 Silent Tools has been developed by Sandvik Coromant. The upgraded Silent Tools dampening technology will allow machine shops to machine deep pockets on titanium aerospace frame parts with greater security and higher metal-removal rates.

Walter has introduced the Walter Prototyp MC251 solid-carbide mill, positioned with the Advance product line designation. Advance referring to mid-level performance and price.

Seco has expanded the high-feed machining applicability of its Jabro-HFM JHF980 solid-carbide endmill with new 4- and 5-flute options. The additional flutes allow part manufacturers in industries such as aerospace and medical to achieve maximum productivity when performing face, slot and select plunge milling operations.

As automakers strive for increasingly fuel efficient and environmentally friendly vehicles, they're turning away from traditional iron favorites such as gray and ductile iron (GCI and DCI) to compacted graphite iron, or CGI. Also known as vermiculate graphite iron, CGI's mechanical attributes meet or exceed its counterparts, sometimes drastically so. Unfortunately, CGI is also more difficult to machine, requiring cutting tools both tough and wear-resistant. And because of the continuing call for cost-effective machining solutions across all manufacturing industries, these tools must also offer a low cost per part and predictable tool life. For facemilling applications, Kennametal says that tool is Mill 16.