Milling Cutters

Customers have been asking for a new carbide grade to machine titanium 6Al4V at higher cutting speeds compared to increasing feed rates or increasing depth of cuts in that result in increased cutting forces imposed on the workpiece, fixtures and machine spindles.

Walter has introduced the Walter has introduced the M2471, a copy milling cutter with excellent cost efficiency thanks to its high metal-removal rate -- even on low performance machines, coupled with lower cutting material costs resulting from its eight cutting edges (four per side) per insert.

Sandvik Coromant has unveiled a new, high-feed version of the CoroMill 745 facemilling cutter, featuring a 25° entering angle for additional productivity gains when milling steel and cast iron workpieces. The new, high-feed version facilitates even higher metal-removal rates in applications with depths of cut up to 2.8 mm (0.110 inch).

Seco has further expanded its selection of disc milling inserts and cutter bodies to meet customer demands for reliable, high performing cutters. With that, the company has introduced the 335.14 small-diameter exchangeable head system, 335.16 cutter for T-slot operations and cassette versions of its 335.25 cutter that incorporate round inserts.

Walter has introduced the M2136, a multitooth close-pitch finishing cutter that features a high degree of process reliability coupled with superior cost effectiveness, particularly with cast iron, thanks in part to its eight cutting edges per insert.

A heavy-duty ID clamping pipe milling end prep tool that can J-prep bevel, face and bore all hard pipe alloys in preparation for orbital welding is available from ESCO Tool. The Esco Prepzilla Millhog ID clamping end prep tool is offered with a wide selection of cutting blades, including a J-preparation blade that creates a consistent contoured radius and clean neck for orbital welding.

The new R220.88 facemilling cutter family from Seco features inserts with eight cutting edges and optimized geometries that provide excellent tool life and reduced cutting forces. The cutter body's 88-degree lead angle allows for large depths of cut with smaller insert sizes, as compared to 45-degree lead angle facemills.

The MicroCut F miniature chamfer milling cutter from Denitool Inc. is for tube-end treatment and chamfering of small- to medium-size threads and countersinks. It is suitable for bore diameters as small as 2mm (0.079") in diameter.

Tungaloy Corp. is continuously expanding its TungMeister changeable-head endmill system. The latest addition involves a new line of modular heads for the TungForce-Rec indexable miniature shoulder milling cutter series.

Controx milling cutters are suitable for the grooving of rotary vane and turbo pump rotors and other rotors requiring precision depth and width control. Slot widths of up to 5/8" and depths to 3" are possible with or without contour in the slot base.

Kanefusa USA Inc. says its fine-pitch-tooth PCD facemill realizes high-speed feeding and high productivity when milling aluminum surfaces. The tool offers high-quality cutting with precision sharpened edges.

Tungaloy Corp. is continuously expanding its DoFeed series. The latest addition includes inserts in grade AH8015.