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Episode 75: Rough start with electroplated wheel
Videos January 12, 2017
Episode 75: Rough start with electroplated wheel
A shop contacted the Grinding Doc to find out why it was getting a "horrible" surface finish when it first puts on an electroplated wheel. Dr. Jeffrey Badger, who writes the Ask The Grinding Doc column for Cutting Tool Engineering magazine, explains the issue in the 75th episode of the Grinding Doc video series.
Okuma demos 3D manual feed function
Videos January 12, 2017
Okuma demos 3D manual feed function
Okuma America Corp. demonstrates the 3D manual feed function with the OSP-P300M control in a video posted to the company's YouTube channel on Jan. 10. The video presents a 3D manual operation that reportedly allows the user to follow the tool axis direction with the rotary axes. The function, which allows the user to "jog" and "pulse" feed, is said to offer an easy approach to check clearance issues between the workpiece, the saddle and other components.
Alpha mountain bike aptly named
Videos January 11, 2017
Alpha mountain bike aptly named
Stewart Palmer, an engineer at family-owned North Bucks Machining Ltd., Milton Keynes, U.K., said the small parts manufacturer designed and produced its Alpha mountain bike to showcase the shop's capabilities using its existing machines and software.
Episode 68: A Shop Seeks Crack Advice
Videos December 17, 2016
Episode 68: A Shop Seeks Crack Advice
Dr. Jeffrey Badger, the host of Cutting Tool Engineering’s Grinding Doc Video Series, helps a shop that appears to be grinding good pistons, but complaints about cracking from the customer suggest otherwise. In his 68th episode, Badger explains what’s happening and how the shop could miss potential problems despite inspection efforts. About the Grinding Doc […]
Episode 66: Pinch-Peel Grinding
Videos December 17, 2016
Episode 66: Pinch-Peel Grinding
A shop asks Dr. Jeffrey Badger, Cutting Tool Engineering magazine’s “Ask the Grinding Doc” columnist, whether it’s better to take several small, fast passes versus one large, slow pass when pinch-peel grinding tungsten-carbide shafts. About the Grinding Doc Video Series: Thanks to his work as an independent grinding consultant and the author of the “Ask […]
Episode 65: Keep burnout at bay
Videos December 16, 2016
Episode 65: Keep burnout at bay
Grinding hardened steel using a water-based coolant is fine for a few hours, then—wham!—really bad burn. The Grinding Doc offers some insight. Visit The Grinding Doc website for more advice from Dr. Jeffrey Badger at http://www.thegrindingdoc.com.
Episode 62: Weary of the wheel wear
Videos December 16, 2016
Episode 62: Weary of the wheel wear
The Grinding Doc offers insight to a shop worried that it’s wasting abrasive on half-worn electroplated CBN wheels. Visit The Grinding Doc website for more advice from Dr. Jeffrey Badger at http://www.thegrindingdoc.com.
Episode 61: Holy trinity of grinding cermets
Videos December 16, 2016
Episode 61: Holy trinity of grinding cermets
A machine shop turned to the Grinding Doc seeking relief from the painfully long cycle times endured grinding cermets. Dr. Jeffrey Badger, the author of Cutting Tool Engineering magazine’s Ask the Grinding Doc column, explains what the shop should do to stop the pain. Visit The Grinding Doc website for more advice from Dr. Jeffrey […]
Episode 59: What’s the story with Cubitron II grit?
Videos December 16, 2016
Episode 59: What’s the story with Cubitron II grit?
Dr. Jeffrey Badger, the Ask the Grinding Doc columnist for Cutting Tool Engineering magazine, examines the new Cubitron II grit. The research cited in this episode is described in detail in the April 2014 edition of the Welding Journal, and can be found here: http://www.thegrindingdoc.com/downloads-and-links/ Visit The Grinding Doc website for more advice from Dr. […]
Episode 57: Coolant Strategy
Videos December 16, 2016
Episode 57: Coolant Strategy
How close do you need to get the coolant nozzle to the grinding wheel? Dr. Jeffrey Badger, our Ask The Grinding Doc columnist, offers some direction. Visit The Grinding Doc website for more advice from Dr. Jeffrey Badger at http://www.thegrindingdoc.com.
Episode 56: Cup-wheel Grinding
Videos December 16, 2016
Episode 56: Cup-wheel Grinding
For one shop, increasing wheel speed when cup-wheel grinding usually reduces wheel wear, but sometimes it increases wear. The shop turned to Grinding Doc Jeffrey Badger, Ph.D., for some insight. Visit The Grinding Doc website for more advice from Dr. Jeffrey Badger at http://www.thegrindingdoc.com.

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