A 5-axis wireless, indexing tombstone
KME CNC developed a 5-axis tombstone 8 years ago for horizontal machining centers that allows milling on five or more sides of a workpiece and on four different platters in a single setup. Recently, the company unveiled a version that requires no wires, cables or any type of connection, making it easier to move parts in and out of a machine.
KME CNC developed a 5-axis tombstone 8 years ago for horizontal machining centers that allows milling on five or more sides of a workpiece and on four different platters in a single setup. Recently, the company unveiled a version that requires no wires, cables or any type of connection, making it easier to move parts in and out of a machine.
“Even though we were pleased with our cable management, a lot of our customers wanted to go to lights-out or create better unattended machining processes,” said Robert Reynolds, director of sales at KME CNC. “We wanted to create a product that would allow operators to utilize more than one machine tool at a time and give them a competitive advantage by decreasing setup times while increasing accuracy and repeatability.”


The wireless 5-axis tombstone from KME CNC allows an operator to drive each 5-axis platter independently or simultaneously, resulting in less scrap and setup time and tighter tolerances. Image courtesy KME CNC.

Each of the tombstones has an independent “brain,” according to Reynolds. “It’s a smart tool that can accept information and then act on it,” he added. “This is a radio-frequency-address-based system that works with a transmitter/receiver module (TRM). Each tombstone has an independent address, and the transponder has an understanding of the address. Essentially, the transponder can talk to any machine tool through G code. An individual TRM can recognize multiple discrete addresses and control the tombstones as they become available in the system.”
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Ad Index ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT EMAIL / WEBSITE 2L Inc. 85 Customer Service 978-567-8867 [email protected] / www.2Linc.com 5th Axis Workholding 33 Mathew Evans 858-505-0432 [email protected] / www.fifthaxis.com Agathon Machine Tools 21 Roland Merk 203-730-8741 [email protected] / www.agathon.com Allied Machine and Eng. Corp. 5 Becky Compton 800-321-5537 [email protected] / www.alliedmachine.com AMAMCO Tool 13 Andrew Gilpin 800-833-2239 [email protected] / www.amamcotool.com ARCH Global Precision 37 Tom Hensel 586-771-5407 [email protected] / www.archglobalprecision.com Brush Research Manufacturing Co. Inc. 75 Michael Miller 323-261-2193 [email protected] / www.brushresearch.com Carmex Precision Tools LLC 15 Sales 888-628-5030 [email protected] / www.carmexusa.com
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ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT EMAIL / WEBSITE The Advertisers Index is provided as a courtesy to advertisers. Every effort is made to avoid errors, but should one occur, CTE is not responsible. Reviewed by the Engineering Index. Cutting Tool Engineering® (ISSN:0011-4189) is published monthly. Copyright 2016 by CTE Publications.
Ad Index ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT EMAIL / WEBSITE 2L Inc. 85 Customer Service 978-567-8867 [email protected] / www.2Linc.com 5th Axis Workholding 33 Mathew Evans 858-505-0432 [email protected] / www.fifthaxis.com Agathon Machine Tools 21 Roland Merk 203-730-8741 [email protected] / www.agathon.com Allied Machine and Eng. Corp. 5 Becky Compton 800-321-5537 [email protected] / www.alliedmachine.com AMAMCO Tool 13 Andrew Gilpin 800-833-2239 [email protected] / www.amamcotool.com ARCH Global Precision 37 Tom Hensel 586-771-5407 [email protected] / www.archglobalprecision.com Brush Research Manufacturing Co. Inc. 75 Michael Miller 323-261-2193 [email protected] / www.brushresearch.com Carmex Precision Tools LLC 15 Sales 888-628-5030 [email protected] / www.carmexusa.com
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January 2016
KME CNC can work with a variety of controls, including ones from FANUC, Siemens and Okuma. The wireless version creates shop floor flexibility that was missing from earlier designs. “If you have a pallet pool and want 15 different tombstones, you can have hundreds of jobs running on the existing setup,” Reynolds said. “The natural progression from our original tombstone concept was the capability to run this wirelessly.”
A versatile power management scheme lets machine tool operators run a tombstone for 8 hours continuously.
“Through G code management, the operator can give more power to one specific unit while reducing the power on other units,” Reynolds said. “This is a programming function that lets our customers control power distribution if they want to make sure they have enough power and time to cut a specific part, for example.”
User feedback about the wireless device has been encouraging, particularly the ability of machine operators to shuttle tombstones in and out of a cell without having to reset a job. “They can take a tombstone out, run a different job on the machine and then start the previous job back up within minutes,” Reynolds said. “We’ve had operators change from one part to another in less than 5 minutes without any problems.”
For more information about KME CNC, Irvine, Calif., call (714) 345-5816 or visit www.kmecnc.com.
About the Author: Matt Jaster is a former senior editor of CTE.




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