IMTS 2016 Preview: Metalworking Products

Cutting Tool Engineering provides coverage of more than 210 of the products that exhibitors will showcase at IMTS 2016. They are divided into tooling and workholding products, machine tools and accessories, and metalworking products. Presented here is the preview for Metalworking Products.

CAM SOFTWARE. CNC Software Inc. says its Mastercam 2017 machining software features a new ribbon interface to make it easier to find the functions users need to complete tasks. The ribbon tabs similar functions and displays them from simple to more complex. Each tab relates to the type of activity, from creating wireframe geometry to generating toolpaths. Editing functions are on the same tab as creation functions to provide access to all the needed tools.

CNC Software Inc.
Booth: E-3340.

VIDEO CAMERA. The Luxxor portable video camera from Gradient Lens Corp. attaches to any Hawkeye rigid or flexible boroscope, as well as most other major boroscope brands. A boroscope can become a videoscope by attaching the boroscope to the video coupler of the Luxxor portable camera. This enables quality-assurance inspectors to quickly identify burrs and other defects inside even complex machined components.

Gradient Lens Corp.
Booth: E-5553.

SIMULATION SOFTWARE. CGTech has released Version 8 of its VERICUT CNC machine simulation, verification and optimization software. It simulates all types of CNC machining, including drilling and trimming composites, waterjet cutting, riveting, multitask machining and parallel kinematics. The software operates independently, but can be integrated with leading CAM systems. The Ribbon Bar upgrade allows users to quickly select the function they want to use.

CGTech
Booth: E-3346.

CAM MODULE. SPRING Technologies says its NCSIMUL CAM module streamlines the existing CAM process to simplify CNC programming. It allows users to change, with one click, the target machine without any reprogramming. From the main CAD/CAM program or machine CNC G code, the module generates programs for any machine tool that is verified and optimized without an external post-processor.

SPRING Technologies
Booth: E-3267.

MINIMUM-QUANTITY LUBRICATION. Unist Inc. says its Quantum system gives unprecedented control over MQL applications by digitally setting lubrication amounts to be precisely what is needed. A simple user interface makes setup easy for operators, and active monitoring with alerts lets users make parts with confidence, according to the company. The system is controlled from CNC programs using its RS-232 interface or from discrete inputs.

Unist Inc.
Booth: W-2179.

MAGNETIC SPINDLE ADAPTER. Laser Tools Co. Inc.’s L56SS bar feeder alignment system includes the AP56 magnetic spindle adapter, which provides instantaneous setup for the system’s concentric laser beam to shoot through a spindle. The compact adapter is reportedly 95 percent faster than traditional methods, accommodates bores as small as 1⁄16″ (1.57mm) in diameter and is portable. Because the adapter works with all collet sizes and chucks, the alignment laser doesn’t need to be inserted in the spindle.

Laser Tools Co. Inc.
Booth: N-6344.

MANUFACTURING SOFTWARE. New modules to System Insights’ VIMANA predictive analytics platform for manufacturing intelligence include Maintain, for identifying the best strategies for taking preventive maintenance actions , and Sustain, which analyzes energy consumption.

System Insights
Booth: E-4149.

PACKAGING CONTAINERS. Beckett Packaging makes many styles and sizes of telescopic tubes for the cutting tool industry, as well as boxes, cases and containers for standard or specialized packaging. These provide simple solutions to packaging challenges.

Beckett Packaging
Booth: W-2163.

LIFECYCLE MANAGEMENT SOFTWARE. TDM Systems Inc. has released TDMnext, the newest generation of its lifecycle management software. The software is suitable for everything from entry-level activities to global-system integrations. It allows customers to overhaul and update their TDM software without complicated system changes and simplifies interface handling.

TDM Systems
Booth: W-1700

PARTS MARKING SYSTEM. The M4 Inline from Dapra Marking Systems is a turnkey parts marking system built around permanent dot-peen marking technology, It can mark text, logos, data matrix codes, bar codes and serial numbers. The system has a 16-bus card, high-resolution color screen, GUI interface and software. No personal computer is required for operation. According to the company, the system eliminates the need for additional vision identification and control equipment.

Dapra Marking Systems
Booth: N-6256.

I/O BLOCKS. Balluff Inc.’s network I/O Weldblocks are optimized for noisy electrical environments, such as welding applications. They are constructed with fiberglass-reinforced composite (polypropylene sulfide), which inherently resists weld spatter while effectively combatting grounding loops and electromagnetic interference. The blocks are equipped with a built-in enhanced webserver and port diagnostics for quick troubleshooting.

Balluff Inc.
Booth: E-4057.

ULTRASONIC TECHNOLOGY. Acoustech Systems’ N-series machining system features a nonrotating module capable of drilling, reaming and tapping, along with options for fixed-pocket machines (Acoustech NFP) and rotating-turret CNC lathes (Acoustech NRT). The ultrasonic technology enables machining of materials that previously were difficult or impossible to machine while reducing waste, coolant and tool wear, according to the company.

Acoustech Systems
Booth: N-6389.

MICROTOOL GAGE. Euro-Tech Corp. says the PG1000-400S-4K gage is ideal for inspecting microtools because it offers 400× magnification, X-micron linear scales and 4K inspection capability. Known as ultrahigh definition, 4K encompasses visual resolution technology that offers four times more pixels than conventional 1,080-pixel high-definition resolution. The gage comes with the company’s Reaction software, which enables real-time scale- and edge-detection inspections.

Euro-Tech Corp.
Booth: W-2453.

DOT-PEEN CONTROLLER. Automator America Inc.’s 3.0 release of its AC500 universal dot-peen controller has increased flash memory, extends the list of competitors’ marking heads that can be operated by the controller and includes market-requested software enhancements. Programming upgrades allow for deeper marks through multiple dot repetition. The controller weighs 1.46 kg (3.22 lbs.), has a fireproof and dust-resistant resin enclosure, and includes fan vents to enhance air circulation.

Automator America Inc.
Booth: N-6137.

TOOLING ADJUSTMENT SOFTWARE. Caron Engineering Inc.’s AutoComp software enables automatic tool offsetting and calculates the necessary tooling adjustments using any gage to provide dimensional measurements. The gaging devices include coordinate measuring machines, digital tools, vision systems and laser micrometers. The software’s PartView makes offset status intuitive, according to the company.

Caron Engineering Inc.
Booth: E-5636.

FLOORING TILES. ErgoDeck tiles from Wearwell Inc. can be installed to cover large areas or custom workstations in environments with foot and light-cart traffic to areas needing drainage or additional traction. According to the company, the product is engineered with the patented LockSafe technology for the evolving workplace.

Wearwell Inc.
Booth: NC-778.

STEEL GUARDING. Faztek LLC’s clipless steel guarding virtually eliminates horizontal waviness in wire panels and enhances rigidity. Not only does this create a more aesthetically pleasing product, but, by eliminating obtrusive clips that can snag clothing and loose articles, this steel guarding is safer. Steel guarding can be used to create robotic guards, safety guards, welding cells and conveyor guards.

Faztek LLC
Booth: NC-388.

TOOL ANALYZER. Winslow Engineering Inc.’s 560L video analyzer for cutting tools features a motorized zoom-lens assembly. When the operator selects a zoom position in the software, the motorized-zoom lens automatically moves to the appropriate setting without the need for manual lens adjustment.

Winslow Engineering Inc.
Booth: N-7275.

PORTABLE CMM. The 77 series Romer Absolute Arm portable coordinate measuring machine from Hexagon Manufacturing Intelligence is for high-end 3D measurement applications. It achieves nearly a 20 percent improvement in scanning accuracy and a 15 percent improvement in touch-probe measurement accuracy compared to the company’s 75 series. The portable CMM is available in five volume-measuring sizes, from 2.5m (8.2′) to 4.5m (14.8′).

Hexagon Manufacturing Intelligence
Booth: E-5202.

SCREW CONVEYOR SYSTEM. International Surface Technology, or ISTblast, says its screw conveyor system offers a safe and effective surface treatment process while facilitating recycling of popular abrasives, such as glass bead, aluminum oxide, sheet shot and steel grit. Users can achieve recycling rates of 95 percent or more. Recycling reduces abrasive consumption while protecting the environment from harmful sandblasting dust.

International Surface Technology
Booth: NC-141.

WATERPROOF CONNECTORS. Mencom Corp. offers a wide selection of waterproof connectors from IP44 and IP68. The IP (ingress protection) rating is a system for evaluating how “waterproof” a connector is. The first digit represents the protection rating against solid foreign objects, such as dust. The second digit represents the protection rating against liquids. IP65 connectors, for example, provide complete protection against dust and protection of waterjets from all directions.

Mencom Corp.
Booth: E-4152.

MAINTENANCE APP. Smartware Group Inc. launched its first native mobile application for Bigfoot CMMS, the cloud-based assets and equipment management software for maintenance teams. The mobile app provides access to core CMMS functionality using the same login credentials as the browser-based Bigfoot system. Users can quickly navigate parts, work orders and assets through the app’s quick-response code or swipe-gesture functionality.

Smartware Group Inc.
Booth: E-5919.

MEASURING SYSTEM. Pinpoint Laser Systems offers the Laser Microgage PRO dual-axis measuring system as a wireless, universal alignment kit. Applications include measuring stage and table runout, aligning bearings and journals, locating gantry rails and cross bridges, checking rail and track parallelism, leveling machinery, measuring shaft and machinery deflections, and providing preventative maintenance information.

Pinpoint Laser Systems
Booth: N-6354.

COORDINATE MEASURING MACHINE. Keyence Corp. says its XM series handheld-probe CMM provides intuitive 3D measurement that is unaffected by variation in measurement points among operators. It requires no previous knowledge of CMM programming. Users select measurement parameters and measure a target to complete programming. Because the images that guide the operator through the measurement positions can also be recorded, work instructions can be completed simultaneously.

Keyence Corp.
Booth: E-5044.

STOCK-HOLDING MAGNETS. Inside/Outside Angle Magnets from Strong Hand Tools hold stock using the inside or outside edges of a workpiece. The magnets hold stock from the outside to leave clearance for inside welds, or hold stock from the inside for outside welds. They are suitable for holding and positioning sheet metal, round pipes and square, angled or flat stock. They are fully enclosed for easy cleaning.

Strong Hand Tools
Booth: W-2088.

LASER MARKING. Schmidt’s Class IV laser is for marking large parts that would be impractical to mark with an enclosed laser. The most popular configuration comes with the fiber laser in standard wattages from 10w to 100w. The laser has a 30″×18″ (762mm × 457.2mm) baseplate, allowing for easy integration into a range of applications, according to the company. The laser is run with PC-based software.

Schmidt
Booth: N-6159.

COOLANT FILTRATION. Abanaki Corp. offers the Oil Boss coolant filtration system. It uses a specialized collection medium and has a dual-chamber design that allows efficient removal of oil from coolant. The system comes equipped with MagnaCling technology, which allows it to hang from metal surfaces and CNC machines.

Abanaki Corp.
Booth: NC-124.

PVD COATING MACHINE. Kobelco Advanced Coating (America) Inc. says its AIPocket arc-ion-plating PVD coating machine is compact, easy to use and inexpensive. It is suitable for coating inserts, shaft tools, hobs, molds and small parts, such as those for the automotive, aerospace and medical industries.

Kobelco Advanced Coating (America) Inc.
Booth: W-1372.

SERVOMOTORS. Generation II Simotics 1FK7 servomotors from Siemens Industry Inc. are available with seven shaft heights, the Quick-Connect power connector and 20- and 24-bit, field-replaceable encoders in 10 styles. There are three inertia versions: standard, high dynamic for rapid-acceleration jobs and high inertia for maximum smooth running. The motors operate without external cooling.

Siemens Industry Inc.
Booth: E-4502.

BLASTING EQUIPMENT. Comco Inc.’s microabrasive blasters deburr, texture, peen and clean small parts. The equipment applies micron-sized particles of abrasives propelled out of a small nozzle tip at high velocity. It is effective for finishing an array of parts, such as hydraulic valves, gear splines, fuel injectors and medical devices. Manual and semiautomatic units are available.

Comco Inc.
Booth: N-7238.

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