Articles

The author gives an overview of the most common hardness testing methods: Rockwell, Brinell, Vickers and Knoop.

Part I: The author discusses how to maintain and repair machine tool spindles and what causes spindles to run out of round. Common sources of out-of-round spindles include loose bearings and improperly ground spacers. In-machine spindle repair is also discussed. Part II: There are three common ways to repair tapered toolholders: regrinding, replacing damaged material and chrome-plating.

Grinding burn is a general term used to describe various types of thermal damage that occur to the workpiece during grinding.

Cutting forces cause the boring bar to deflect, which can lead to vibration and damaged workpieces. The author gives an overview of available boring bars and offers guidelines for selecting one for a specific application.

Capability is determined by how well a process produces parts. Three measures of capability are important to a machinist: gage, machine and process. The author provides a detailed description of capability and suggests ways to quantify if a process is or isn't capable.

DNC can mean either Direct Numeric Control or Distributed Numeric Control. Either way, a DNC links a shop's computers and machine tools and saves times. A DNC eliminates manual transcription of NC data, the downtime caused by shop personnel having to make programming entries and transporting part programs between engineering and their machines.

The author discusses three recent advancements in electrical discharge machining: the use of linear motors on EDMs, wire EDMs with an automatic slug-removal capability and dielectric fluid additives that yield finer part finishes.

Metalworking companies have a "cradle-to-grave" responsibility for the fluids they use. Improper disposal can lead to costly fines. Article discusses the ramifications of improper disposal and how to develop a plan to constantly improve the condition of a shop's metalworking fluid.

The author provides guidelines shops can follow when selecting a PC-based CAD/CAM system. Selection guidelines include: CAD functionality, CAM functionality, NC code output, vendor evaluation and hardware selection.

Due to the exceptional strength of IN 100, INCO 718 and other nickel-based alloys, they're difficult to machine. The author, who spent 40 years endmilling these aerospace materials, discusses their unique characteristics and methods for successfully machining them.

The use of shrink-fit toolholders continues to grow, mainly because, compared to conventional holders, they secure tools more tightly and extend the life of cutting tools. Article includes an overview of available systems and comments from users of shrink-fit holders.

Salaries earned by metalworking professionals, including machinists, production engineers, manufacturing engineers and corporate managers. Salaries are broken down by region, size of company and type of shop or manufacturing facility.