Productive Times

END USER: Bob's Design Engineering Inc., (503) 648-7418, CHALLENGE: Increase productivity when drilling holes more than 10 diameters deep. SOLUTION: Toolholding system that permits use of aggressive drilling parameters with through-coolant drills. SOLUTION PROVIDERS: Advanced Tooling Co.

END USER: Wabtec Corp.; (864) 433-5900; www.wabtec.com. CHALLENGE: Increase machining productivity for two-piece railroad drawbars. SOLUTION: Dual-pallet HMC with long spindle extension.

END USER: Premium Frac Pumps LLC; (682) 647-3300; www.premiumfracpumps.com. CHALLENGE: Increase output of components for hydraulic fracturing pumps. SOLUTION: Automated cell consisting of two CNC lathes and robotic workhandling.

END USER: Cryogenic Institute of New England Inc.; (508) 459-7447; www.nitrofreeze.com. CHALLENGE: Increase cryogenic treatment processing capability while reducing processing time and costs. SOLUTION: A cryogenic thermal cycling system that also heat treats parts and avoids oiling steel parts for processing.

END USER: Central Utah Tool, (801) 374-2745, centralutahtool.com. CHALLENGE: Minimize time for programming complicated machining on a multitask machine. SOLUTION: CAM software for multitasking.

END USER: Bob's Design Engineering Inc., (503) 648-7418, www.bdeinc.com. CHALLENGE: Retain contract for electronics components against offshore competition. SOLUTION: High-performance toolpath generation engine. SOLUTION PROVIDER: Celeritive Technologies Inc., (888) 253-6701, www.celeritive.com.

END USER: General Broach Co., (517) 458-7555, www.generalbroach.com. CHALLENGE: Increase capacity and maintain quality while grinding broaches for aerospace applications. SOLUTION: CNC surface and creep-feed grinder with auxiliary grinding head and large work volume.

END USER: Tank Component Industries, (417) 831-5100, www.tankcomponents.com. CHALLENGE: Remove tramp oil that's contaminating coolant. SOLUTION: Portable oil skimmer that extends coolant life and minimizes the need to clean machines. SOLUTION PROVIDER: Abanaki Corp., (800) 358-SKIM, www.abanaki.com.

END USER: Trek Bicycle Corp., (920) 478-2191, www.trekbikes.com. CHALLENGE: Improve material yields and speed generation of nesting patterns for carbon fiber composite parts. SOLUTION: CAM software that automatically generates nesting patterns to maximize material yields.

END USER: Honda of America Manufacturing Inc., (937) 498-4545, www.honda.com. CHALLENGE: Deburr camshafts to keep pace with engine production while enhancing workpiece flexibility. SOLUTION: A special deburring machine that's suitable for more than one size of camshaft combined with a magnetic conveyor to remove the fines.

END USER: Neenah Foundry Co., (920) 725-7000, www.nfco.com. CHALLENGE: Increase productivity and worker safety when measuring castings on a coordinate measuring machine. SOLUTION: A system that enables a CMM operator to load and unload castings in fixtures with minimal lifting, bending or twisting and easily move parts into the CMM's measurement zone on plates supported by air.

END USER: Flint Tool & Die, General Motors Co., (313) 556-5000, www.gm.com. CHALLENGE: Verify machine tool accuracy when producing large automotive dies. SOLUTION: A PC-based verification system.