Productive Times

END USER: Cramer Engineering Corp., (951) 549-6557. CHALLENGE: Reduce oil mist and improve machining of aluminum automotive wheels and other components. SOLUTION: A semisynthetic metalworking fluid.

END USER: Designers Metalcraft, (508) 378-0404, www.designersmetalcraft.com. CHALLENGE: Generate additional business from existing customers and prospects. SOLUTION: A waterjet cutting machine. SOLUTION PROVIDER: Flow International Corp., (800) 446-FLOW, www.flowwaterjet.com.

END USER: Brinkman Machine Tools and Manufacturing Laboratory, Rochester Institute of Technology, (585) 475-6573, www.rit.edu/kgcoe/ise/brinkman. CHALLENGE: Teach engineering students to use new machining technology. SOLUTION: Integrated machining system, including tool management and tool presetting.

END USER: Western Forge & Flange Co., (800) 352-6433, www.western-forge.com. CHALLENGE: Reduce tooling costs when drilling forged materials. SOLUTION: TiAlN-coated drills with two square indexable inserts.

END USER: Delta TechOps, (866) 676-3358, www.deltatechops.com. CHALLENGE: Maximize accuracy and efficiency in inspecting complex turbine engine blades and vanes. SOLUTION: Measurement system utilizing concentrated light.

END USER: Bear Manufacturing LLC, (832) 272-1245. CHALLENGE: Eliminate insert corner failure when ID turning Inconel 725 parts. SOLUTION: An advanced carbide insert grade and geometry.

END USER: Cameron International Malaysia, 65-6865-2977, www.c-a-m.com. CHALLENGE: Reduce coolant usage and rancidity. SOLUTION: A coolant recycling system that uses a continuous overflow process and ozone injection to prevent bacteria growth.

END USER: HydraForce Inc., (847) 793-2300, www.hydraforce.com. CHALLENGE: Maximize reliability and flexibility when machining hydraulic manifolds. SOLUTION: Software that simulates and verifies NC toolpaths.

END USER: Hannon Electric Co., (330) 456-4728, www.hannonelectric.com. CHALLENGE: Achieving the required accuracy when machining large motor shafts held between centers on an engine lathe. SOLUTION: A re-engineered tailstock.

END USER: The M.K. Morse Co., (800) 733-3377, www.mkmorse.com. CHALLENGE: Eliminate dirt and debris from machine coolant when grinding cermet-tipped saw blades. SOLUTION: Filtration system capable of removing particles to 1μm.

END USER: North America Clutch Corp., (414) 267-4000, www.noram-clutch.com. CHALLENGE: Lower manufacturing costs. SOLUTION: An automated turning center.

END USER: Prospect Mold Inc., (330) 929-3311, prospectmold.com. CHALLENGE: Reduce the time needed to cut grooves in a large mold. SOLUTION: Replace EDMing with endmilling.