July 2011

800.521.9520 | mscmetalworking.com

Available exclusively at MSC Industrial Supply Co.®

IS #42.

Available exclusively at MSC Industrial Supply Co.® IS #42 800.521.9520 | mscmetalworking.com

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Sumicarbide

SPECIAL

PROMO Free DNX cutter with the purchase of inserts (see website for details) Our range of inserts, cutters and drills features the advanced, high performance characteristics and longer tool life for roughing and finishing gray and ductile.

SPECIAL PROMO Free DNX cutter with the purchase of inserts (see website for details) Our range of inserts, cutters and drills features the advanced, high performance characteristics and longer tool life for roughing and finishing gray and ductile cast iron applications. Call or go to www.sumicarbide.com for more information. Go to www.sumicarbide.com/castiron or scan the QR Code with your phone >> (800) 950-5202 www.sumicarbide.com IS #81

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Hornusa

HORN - THE LEADERS IN GROOVING TECHNOLOGY

FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining

HORN - THE LEADERS IN GROOVING TECHNOLOGY FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining. HORN – INTELLIGENT TOOL DESIGN AT WORK. IS #32 HORN

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Tungaloyamerica

www.tungaloyamerica.com

3726 N. Ventura Dr. Arlington Heights, IL 60004 scan for instant IS #43.

www.tungaloyamerica.com 3726 N. Ventura Dr. Arlington Heights, IL 60004 scan for instant IS #43 ph: 888-554-8394 fax: 888 -554-8392 web access

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Schutteusa

friction and load torques. A DC motor in a DC motor, but backwards. to be under velocity control. This trick

this configuration—called “open loop”— The measured voltage is compared to makes the DC motor much less sensitive has a rotational speed that is sensitive to the input voltage, and the small difference to the external load. the load torque. It directly “sees” the in- is amplified and passed to the DC motor End users obviously want to con-.

friction and load torques. A DC motor in a DC motor, but backwards. to be under velocity control. This trick this configuration—called “open loop”— The measured voltage is compared to makes the DC motor much less sensitive has a rotational speed that is sensitive to the input voltage, and the small difference to the external load. the load torque. It directly “sees” the in- is amplified and passed to the DC motor End users obviously want to con- ertia of the rotating armature and screw (Figure 2). In this configuration, the DC trol axis position in a machine tool— and the friction in the bearings. It also motor has a velocity feedback and is said not just speed. They need a device to sees the table mass and the cutting forces, but only indirectly through the screw. To make the DC motor less load sen- sitive, it is common to measure the ro-

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Fluid Management includes: Eriez’ Recycling Equipment include:

Fluid Recycling … save up to 80% on Coolant Purchases!

Customers who recycle their fluids enjoy a 40% to 80% reduction in fluid purchases and a corresponding decrease in disposal costs! Fluid filtering and recycling applications include parts washing, machining, grinding, honing, super finishing and EDM where fluids from water-based coolants to straight oil lubricants are required

Fluid Recycling … save up to 80% on Coolant Purchases! Customers who recycle their fluids enjoy a 40% to 80% reduction in fluid purchases and a corresponding decrease in disposal costs! Fluid filtering and recycling applications include parts washing, machining, grinding, honing, super finishing and EDM where fluids from water-based coolants to straight oil lubricants are required. Fluid Management includes: Eriez’ Recycling Equipment include: • Solids removal and filtration • Coolant Recycling Systems • Tramp oil removal • Solids-from-Liquid Centrifuges

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Tinyurl

Announcing the release of Mastercam X5! The

worldwide standard in CAM gives you the ulti- mate toolkit for fast, efficient machining done the right way. Your way. Call or click today to see what Mastercam X5 can do for you. s 3MART PROGRAMMING WITH HYBRID lNISHING s $RAMATICALLY FASTER ROUGHING s 4IME AND TOOL SAVING DYNAMIC MILLING Watch Mastercam circle the globe at.

Announcing the release of Mastercam X5! The worldwide standard in CAM gives you the ulti- mate toolkit for fast, efficient machining done the right way. Your way. Call or click today to see what Mastercam X5 can do for you. s 3MART PROGRAMMING WITH HYBRID lNISHING s $RAMATICALLY FASTER ROUGHING s 4IME AND TOOL SAVING DYNAMIC MILLING Watch Mastercam circle the globe at www.tinyurl.com/mcglobe.

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Ctremag

issue focus

Chrysler Group A typical automotive engine—in this case Chrysler’s Hemi V-8—requires hundreds of holes of all types, produced using drilling, reaming, boring and tapping. Powertrain: By Jim Destefani, Senior Editor Improved holemaking efficiency drives powertrain machining throughput. “In automotive powertrain machining, the OEMs and their can be improved by 20 to 25 percent simply by optimizing hole-.

issue focus Chrysler Group A typical automotive engine—in this case Chrysler’s Hemi V-8—requires hundreds of holes of all types, produced using drilling, reaming, boring and tapping. Powertrain: By Jim Destefani, Senior Editor Improved holemaking efficiency drives powertrain machining throughput. “In automotive powertrain machining, the OEMs and their can be improved by 20 to 25 percent simply by optimizing hole- suppliers are striving for balanced processing—cycle times that making tools and processes. Ni is also the director of the uni- are more or less the same for each process. That’s why hole- versity’s S.M. Wu Center for Manufacturing Research, which making can become a bottleneck or require more than one ma-

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Cutting Tool Engineering

Don’t just

dip in your toe... Jump in and reap the benefits. Frequency is the June 2011 Vol. 63 | Issue www.ctemag.c om key to a successful advertising campaign. The more often your customers see your ad, the more likely they are to buy your products. CTE encourages frequency advertising by offering deeper discounts than all of our competitors. At the 12x rate, CTE knocks a.

Don’t just dip in your toe... Jump in and reap the benefits. Frequency is the June 2011 Vol. 63 | Issue www.ctemag.c om key to a successful advertising campaign. The more often your customers see your ad, the more likely they are to buy your products. CTE encourages frequency advertising by offering deeper discounts

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Btmcorp

contributors

BTM Corp. CNC Software Inc. IS #330 Ingersoll Cutting Tools IS #331 Iscar Metals Inc. IS #332 Makino Inc. IS #333 Methods Machine Tools Inc. IS #334 Performance Tooling Solutions IS #335 tool life. Specific high-feed geometries vary, Fiorenza said, “but, in essence, the high-feed cutter typically is a high-lead- angle, straight-edge cutter or a rounded.

contributors BTM Corp. (810) 364-4567 www.btmcorp.com CNC Software Inc. (800) 228-2877 www.mastercam.com IS #330 Ingersoll Cutting Tools (815) 387-6600

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Atistellram

3OLUTIONS FOR DIFlCULT TO MACHINE MATERIALS

CUT TITANIUM LIKE BUTTER! Stellram 7792VX high feed milling cutters can increase metal removal rates up to 5 times, substantially reducing part costs. s #UTTING FORCES DIRECTED AXIALLY INTO THE SPINDLE REDUCING spindle wear, improving machining stability s 0RODUCTIVE MACHINING ON OLDER EQUIPMENT s &ACE MILLING POCKETING SLOTTING AND PLUNGING.

3OLUTIONS FOR DIFlCULT TO MACHINE MATERIALS CUT TITANIUM LIKE BUTTER! Stellram 7792VX high feed milling cutters can increase metal removal rates up to 5 times, substantially reducing part costs. s #UTTING FORCES DIRECTED AXIALLY INTO THE SPINDLE REDUCING spindle wear, improving machining stability s 0RODUCTIVE MACHINING ON OLDER EQUIPMENT s &ACE MILLING POCKETING SLOTTING AND PLUNGING

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EMAG-2011-1-2-3zus-15-USA

Building 17 · Booth C33 Building 11 · Booth B54 Building 26 · Booth G19

Manufacturing Systems for Precision Metal Components Whether you need turning machines, grinding machines, gear hobbing machines, laser welding machines, machining centers or electro-chemical machining equipment – the EMAG Group offers the best manufacturing system for every application

Building 17 · Booth C33 Building 11 · Booth B54 Building 26 · Booth G19 Manufacturing Systems for Precision Metal Components Whether you need turning machines, grinding machines, gear hobbing machines, laser welding machines, machining centers or electro-chemical machining equipment – the EMAG Group offers the best manufacturing system for every application. EMAG-2011-1-2-3zus-15-USA IS #22 www.emag.com

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To request your invitation visit imXevent.com/invitation

imX is the Industry’s Most Significant

Learning and Networking Opportunity Presented by the country’s most innovative manufacturers and visionaries, imX Keynotes, Interactive Industry Panels and Learning Labs are all one-of-a-kind interactive sessions. All imX eXecutive guests have complimentary access to this series of educational programs. Developed by some of the leading names in the industry and addressing.

imX is the Industry’s Most Significant Learning and Networking Opportunity Presented by the country’s most innovative manufacturers and visionaries, imX Keynotes, Interactive Industry Panels and Learning Labs are all one-of-a-kind interactive sessions. All imX eXecutive guests have complimentary access to this series of educational programs. Developed by some of the leading names in the industry and addressing important trends and topics in manufacturing, imX is the event you don’t want to miss. To request your invitation visit imXevent.com/invitation

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MachineTools.com

departments during his tenure at OSG,

including marketing and engineering. In his new role, Strauchen will be responsible for strategic sales The world’s leading destination Whether by cellphone or twitter, development and planning for OSG’s to buy and sell new or used everyone around the world national distribution channels and for the development of specific OSG machinery and tooling can easily access our.

departments during his tenure at OSG, MachineTools.com including marketing and engineering. In his new role, Strauchen will be responsible for strategic sales The world’s leading destination Whether by cellphone or twitter, development and planning for OSG’s to buy and sell new or used everyone around the world national distribution channels and for the development of specific OSG machinery and tooling can easily access our brands in international markets. OSG in every major listings anyway also appointed Marc Owens, a 20-year language. they choose.

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2linc

ad index

I.S. # ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT E-MAIL / WEB SITE 98 | JULY 2011 | CTE.

ad index I.S. # ADVERTISER NAME PAGE # CONTACT NAME CONTACT PHONE CONTACT E-MAIL / WEB SITE 1 2L Inc. 81 Customer Service 978-567-8867 [email protected] / www.2Linc.com 2 Advent Tool & Mfg. Inc. 80 Jim Hartford 800-THREAD-4 [email protected] / www.advent-threadmill.com 45 Allied Machine and Eng. Corp. 5 Heather Kaiser 800-321-5537 [email protected] / www.alliedmachine.com 3 Amada Machine Tools America Inc. 73 George Kowalewski 847-285-4800 [email protected] / www.amadamachinetools.com 4 AMAMCO Tool 53 Andrew Gilpin 800-833-2239 [email protected] / www.amamcotool.com 5 Arch Micro Tool 57 Dan Wells 877-335-7519 [email protected] / www.archmicrotool.com 6 Arno Rouse USA LLC 77 Bruce Welz 800-943-4426 [email protected] / www.arno-rouse.com 7 Bal-Tec 64 Patricia Johnson 800-322-5832 [email protected] / www.precisionballs.com

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