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Cutting Tool Engineering August 15, 2011

August 2011

August 2011 covers stainless-steel machining, drilling and holemaking, and grinding practice.

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Vol. 63 • Issue 8

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800.521.9520 | mscmetalworking.com

MILLING • HOLEMAKING

THREADING • INDEXABLE For over 60 years, Hertel has been providing the metalworking industry with unsurpassed value. Hertel cutting tools are ideal for general machining applications and come in a wide variety of styles and sizes. Available exclusively at MSC Industrial Supply Co.® IS #43.

MILLING • HOLEMAKING THREADING • INDEXABLE For over 60 years, Hertel has been providing the metalworking industry with unsurpassed value. Hertel cutting tools are ideal for general machining applications and come in a wide variety of styles and sizes. Available exclusively at MSC Industrial Supply Co.® 800.521.9520 | mscmetalworking.com

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United Grinding

The new benchmark

S41 for Swiss precision. scan this! 510 Earl Blvd. Miamisburg, OH 45342 phone go to i-nigma.mobi IS #47.

S41 The new benchmark for Swiss precision. scan this! United Grinding 510 Earl Blvd. Miamisburg, OH 45342 937.859.1975 To get the free app for your mobile www.grinding.com phone go to i-nigma.mobi IS #47

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Hornusa

HORN - THE LEADERS IN GROOVING TECHNOLOGY

FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining

HORN - THE LEADERS IN GROOVING TECHNOLOGY FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining. HORN – INTELLIGENT TOOL DESIGN AT WORK. IS #32 HORN

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Tungaloyamerica

IS #74

3726 N. Ventura Dr. Arlington Heights, IL 60004 scan for instant.

IS #74 www.tungaloyamerica.com 3726 N. Ventura Dr. Arlington Heights, IL 60004 scan for instant ph: 888-554-8394 fax: 888 -554-8392 web access

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Chemetallamericas

We Said “NO” Years Ago

Semi‐Synthetic metalworking fluids with NO formaldehyde‐releasing biocides Recently, the National Toxicology Program (NTP) ruled that formaldehyde is a known carcinogen. As an innovator in metalworking chemistries, Chemetall has been supplying Semi-Synthetic micro-emulsion metalworking fluids that are free of formaldehyde-releasing biocides and DCHA.

We Said “NO” Years Ago Semi‐Synthetic metalworking fluids with NO formaldehyde‐releasing biocides Recently, the National Toxicology Program (NTP) ruled that formaldehyde is a known carcinogen. As an innovator in metalworking chemistries, Chemetall has been supplying Semi-Synthetic micro-emulsion metalworking fluids that are free of formaldehyde-releasing biocides and DCHA for several years. We have been and will continue to advance chemistries for safer, cleaner, and “Greener” metalworking. Our Semi-Synthetic fluids offer: 䡵 Outstanding corrosion protection 䡵 Exceptional sump life

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Fastenal

Introducing our NEW

Cutting Tool Machines & BRING THE The World’s Fastest Growing TTOHEOPOLINCT ORF IUBSE 9 Industrial Vending Low cost, compact design – install multiple machines throughout the shop TO 9 Dispenses round tools and individual inserts, with detailed usage reporting 9 Workers have secure, 24/7 access to tooling without leaving the work cell.

Introducing our NEW Cutting Tool Machines & BRING THE The World’s Fastest Growing TTOHEOPOLINCT ORF IUBSE 9 Industrial Vending Low cost, compact design – install multiple machines throughout the shop TO 9 Dispenses round tools and individual inserts,

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at www.tinyurl.com/mcglobe.

Announcing the release of Mastercam X5!

The worldwide standard in CAM gives you the ultimate toolkit for fast, efficient machining done the right way. Your way. Call or click today to see what Mastercam X5 can do for you. s 3MART PROGRAMMING WITH HYBRID lNISHING s $RAMATICALLY FASTER ROUGHING s 4IME AND TOOL SAVING DYNAMIC MILLING Watch Mastercam circle the globe.

Announcing the release of Mastercam X5! The worldwide standard in CAM gives you the ultimate toolkit for fast, efficient machining done the right way. Your way. Call or click today to see what Mastercam X5 can do for you. s 3MART PROGRAMMING WITH HYBRID lNISHING s $RAMATICALLY FASTER ROUGHING s 4IME AND TOOL SAVING DYNAMIC MILLING Watch Mastercam circle the globe at www.tinyurl.com/mcglobe.

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© 2011 Makino

OUR APPLICATION ENGINEERS LOVE THE SCARY PARTS.

Makino Engineering Services has an unmatched history of creating robust production-ready processes— including machinery, fixtures, tools, programs and documentation—for parts with complex geometries, demanding deadlines, challenging budget constraints and Six Sigma standards. We’ve solved production challenges and engineered tightly integrated manufacturing systems for hundreds of manufacturers

OUR APPLICATION ENGINEERS LOVE THE SCARY PARTS. Makino Engineering Services has an unmatched history of creating robust production-ready processes— including machinery, fixtures, tools, programs and documentation—for parts with complex geometries, demanding deadlines, challenging budget constraints and Six Sigma standards. We’ve solved production challenges and engineered tightly integrated manufacturing systems for hundreds of manufacturers. All with a guaranteed cycle time, lower cost per part and improved quality. Don’t be afraid of the part. Visit us at makino.com/engineering or call 1-800-552-3288. © 2011 Makino IS #35 WHERE NEW THINKING TAKES SHAPE.

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Imxevent

EXCLUSIVE.

INTERACTIVE. ENGAGING. imX offers one-to-one information exchange, and is rich with new strategies and countless networking opportunities to benefit your bottom-line and move your business forward. All imX guests have COMPLIMENTARY access to: s An interactive event floor featuring over 150 participating companies s eXperience Zones from the industry’s leading OEMs highlighting the latest innovations.

EXCLUSIVE. INTERACTIVE. ENGAGING. imX offers one-to-one information exchange, and is rich with new strategies and countless networking opportunities to benefit your bottom-line and move your business forward. All imX guests have COMPLIMENTARY access to: s An interactive event floor featuring over 150 participating companies s eXperience Zones from the industry’s leading OEMs highlighting the latest innovations s 8 themed Learning Labs and over 30,000 sq. ft. dedicated to hands on education s Interactive Industry Panels providing firsthand knowledge of the latest technology trends

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Aeroconshows

Accelerate Your Projects into the Future

SEPTEMBER 20–22, 2011 McCormick Place North Chicago, Illinois The exhibition for the aerospace and defense industries Featuring suppliers for the design and production of aerospace and defense products, including: f Software f Components f Electronics f Machinery f Sub-Assemblies f Testing f Materials f Contract Services …and much more!

Accelerate Your Projects into the Future SEPTEMBER 20–22, 2011 McCormick Place North Chicago, Illinois The exhibition for the aerospace and defense industries Featuring suppliers for the design and production of aerospace and defense products, including: f Software f Components f Electronics f Machinery f Sub-Assemblies f Testing f Materials f Contract Services …and much more!

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Imxevent

EXCLUSIVE.

INTERACTIVE. ENGAGING. imX offers one-to-one information exchange, and is rich with new strategies and countless networking opportunities to benefit your bottom-line and move your business forward. All imX guests have COMPLIMENTARY access to: s An interactive event floor featuring over 150 participating companies s eXperience Zones from the industry’s leading OEMs highlighting the latest innovations.

EXCLUSIVE. INTERACTIVE. ENGAGING. imX offers one-to-one information exchange, and is rich with new strategies and countless networking opportunities to benefit your bottom-line and move your business forward. All imX guests have COMPLIMENTARY access to: s An interactive event floor featuring over 150 participating companies s eXperience Zones from the industry’s leading OEMs highlighting the latest innovations s 8 themed Learning Labs and over 30,000 sq. ft. dedicated to hands on education s Interactive Industry Panels providing firsthand knowledge of the latest technology trends

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