CNC Machining (General)

The FullShop Automated Coolant Management System from 168 Manufacturing automatically manages coolant levels and concentrations by sensing and pumping properly mixed coolant to as many as 120 CNC machines. Meanwhile, the LNS Venturi Pump continuously removes and filters coolant from the chip hopper and returns it to the machine sump, thus eliminating cross contamination from central recycling.

Pin Vises have a small footprint, allowing room for more parts on a table resulting in increased throughput. Pin Vises are also lightweight making them ideal for automated applications where weight is a consideration.

The TS 760 probe offers extremely high accuracy (±1 µm) and homogeneous switching behavior over 360°. And for 3-D measurement, the feed rate/probing speed of 1 m/min is four times faster than other commercially available products that offer the same impressive repeatability of (2σ ≤ 0.25 µm).

Jasper Engines & Transmissions sought to increase productivity to keep up with production requirements while reducing scrap, the Jasper, Indiana, company turned to the Mazak Corp. for a solution using a horizontal machining center with a two-pallet changer and an automatic tool changer that can accommodate long boring tools.

Production Manager seamlessly integrates with Hypertherm's EDGE Connect CNC, to automatically capture machine data without the need for operator intervention. In addition, it displays real-time production data so team members across an organization can track the status of job orders, the production schedule, and pending inventory requirements.

Designed to highlight data usage and encourage time-saving workflow methods using clear-cut charts and graphs, the new StateMonitor V1.4.0 now offers even more benefits. One of the many new features often requested and now available in StateMonitor V1.4.0 is the ability to monitor tools within a connected machine. This now allows users to collect current tool usage data and avoid unnecessary costs due to premature tool replacement. The new software also now can view countdowns for any programs running.

As an external loader, STUDER roboLoad measures only 59.06" (1.50 m) wide: half the width of the machine itself. This saves valuable shop floor space, and yet the system offers plenty of room for workpieces manually loaded on six trays – each measuring 42.52" x 12.6" (1080 mm x 320 mm) – within a comparatively small work area.

The MMS Insights module provides CNC companies with numerous highlights and suggestions on how to improve their production processes based on data gathered from the automation system, including all the integrated machinery and data systems. MMS overviews the whole production and comes up with suggestions such as adding or removing certain tools or fixtures based on usage rates or updating NC-program runtimes for more precise order scheduling.

Shop destroyed by tornado restores milling operations with 6 new machines.

The C 1800H is part of the company's C series heavy-duty flatbed CNC lathes. Each model is built with Romi-made monoblock cast iron beds with hardened and ground guideways for optimum rigidity, accuracy, and performance. The C1800H features a 114 hp main motor and a geared A2-20" headstock with Timken precision bearings. It has a robust tailstock with thrust force monitoring and compensation system.

The LR-10iA/10 has a 10 kg payload and a large work envelope with a long reach of 1101 mm. Its compact size makes it an ideal solution for companies with limited floor space, and the slim arm fits into machine tools to load and unload parts. In addition, a fully enclosed structure features built-in airlines, solenoid valves and electrical utilities for easy integration, and an IP67 rating allows it to operate in industrial environments with dust, water and oil mist.

NC4+ Blue systems use Renishaw's non-contact tool setting software package, which continues to evolve to ensure rapid, robust and reliable measurement even in wet conditions. Auto-optimization technology within the software automatically adjusts the movement of the tool in and out of the beam to minimize any wasted movement and therefore cycle time. While features such as a dual measurement mode, where the tool is measured as it exits the laser beam and an advanced tool cleaning option, help ensure the tool is free from debris and coolant during measurement. Further enhancements to tool run-out and profile measurement cycles deliver increased functionality and reliability to advanced users.