CNC Machining (General)

Fastems FPT is compatible with any machine tool brand, and it integrates with milling machines whether or not they have automatic pallet changers. In addition, the system footprint is extremely compact: FPT-500 for 300-500mm pallets requires only 100 square feet, and FPT-1000 for 500-630mm pallets requires 175 square feet. Instead of having a fixed storage, like most of the comparable units, FPT can work with different load heights and pallet sizes with a configurable pallet storage that can store up to 24 pallets in two to four levels.

Designed as a machine for 5-face machining applications, the MCR-BV is also capable of 5-axis contouring as well as 5-sided heavy milling applications. These heavy-duty applications are made possible through features such as a powerful integral motor and spindle, an expanded work envelope, and a very rigid table which is 30% thicker than previous models, all of which is ideal for large-part machining. An abundant range of attachment heads are compatible with the machine, allowing for a wide range of unique part shapes to be created, as well as many multitasking machining functions to be performed.

The ModuleWorks CAS uses real-time machining data and look-ahead technology to detect immanent collisions and stop the machining process before an actual collision occurs. The CHIRON Group uses CAS as part of their ProtectLine digital system to protect their high-end machining centers from potentially expensive damage and downtime.

These new Swiss-type machines use a collet plus single-motor ball spline drive for heightened accuracy and reduced material waste. A 10,000 rpm spindle and a variable vibrating system ensure the utmost in stable, repeatable performance. SYNCREX machines accommodate a maximum of 35 tools in a standard configuration: 22 static and 13 live. An exclusively designed automated tool setter checks, measures and sets up tools to optimize the process, allowing shops to reduce setup times from days to hours and regain valuable cut time.n

The MVR-Hx series was developed based on the concept of a machine that is easy to use without thermal displacement for users who pursue high precision and high efficiency. It is equipped with thorough thermal countermeasures, such as an internal spindle cooling system that suppresses thermal expansion of the spindle and the main structure that is less susceptible to environmental temperature changes. It can also be used for a wide range of processes, from dies and molds or other machining that require high surface quality to general parts machining, and for all types of materials from light to heavy cutting.

The MVR-Cx series is a simple, easy-to-use machine that efficiently performs single-item and high-mix low-volume production in machining general large parts such as can structures. The newly developed "Nidec Navi" operation support function, which significantly reduces the production time from receiving a job to shipping a product, comes as a standard feature. A wide variety of original screens are available to simplify initial machining settings, such as program creation, debugging, and centering of the workpiece before machining, which used to be time-consuming in one-product and high-mix low-volume productions.

The thermal stability is exceptionally high due to an innovative machine design and a rigid 5‐axis configuration. Field tests have demonstrated an unusually high Cpk process capability. This is of particular importance when grinding short‐run custom tooling where accuracy and "first‐tool‐good" are critical.

The Microlution ML-5 is optimized for micro-scale holemaking and fine cutting, which it performs without creating any heat-affected zones. The machine's compact, high- performance, ultrafast femto laser reduces cycle times and tooling costs to enable the production of precision parts in seconds.

The series includes the VT 1400M, VT 2000M, VT 2500M, VT 3000M, VT 5000 and VT 6000 with table sizes from 1,400 (55") to 6,000mm (236) with maximum turning diameter from 1,600mm (63") up to 7,000mm (276") and maximum height allowed from 1,650 (65") to 4,000mm (157").

The 3D-EdgeMaster is shock and splash proof in accordance with IP 67 regulations, and the mechanism is protected by a predetermined breaking point in the ceramic probe insert. The 3D edge finder provides fast and precise probing of reference edges, setting of the zero point and measuring with repeat accu­racy of ≤ 0.01 mm.

The NXT grinder is a versatile 5-axis CNC machine with a small footprint, large grind zone and a modular design that quickly adapts to demanding application requirements. ESPRIT uses a digital twin of the manufacturing envelope to simplify the programming process and deliver edit-free G-code. Customers that already have ESPRIT can add the Star Cutter NXT's digital machine package to their existing license and program the NXT using the software they already own.

The GrindSmart 660XW is a 6-axis tool and peel grinding machine allows the user to utilize cost-effective and advanced lean manufacturing principles; termed as "Ultra-Lean Grinding Process." The machine includes a 6•position wheel changer and linear motors on all axes. It features a traveling high-speed workhead. Peel grinding for blank prepara•on and neck grinding are included in the same chucking.n