CNC Machining (General)

The ZeroClamp Zerolox Zero Point Automation console is the only Zero Point product like it on the market today. It is superior both in repeatability and clamping force to single Zero Point workholding units having only 1 clamping stud with an orientation pin or slot. In addition to manual mechanical plate Zero Point clamping systems using 4 V-notched studs on a 52/96 mm spacing which requires clearance in multiple geometric planes.

The G550's unique machine concept includes a horizontal spindle position that permits the longest possible Z-travel path and optimum chip fall. The arrangement of the three linear axes offers maximum stability by minimizing the distance between the guides and the machining point (TCP). The G550's tunnel concept allows the largest possible component to be swiveled and machined within the work area without collision – even with extremely long tools.

Flexbar's Visorguard-LED™ system is water and coolant proof and installs in minutes on CNC mills, conventional mills, drill presses and more. The adjustable Flexbar® arm permits setting of the Visorguard shield at the correct height and angle for each setup, then locks rigid. The special wing-shaped shield flips up to load a part and down for machining. A special spring-loaded shaft allows the shield to stay put with no spring back.

Ideal for CNC lathe applications, BP's large through hole provides tremendous flexibility for virtually any application where a standard chuck is used including: O.D. and I.D. clamping, bar stock clamping and shaft clamping. Easily convert BP to a collet chuck using collet pads for small diameter parts. n

Users can now define a fixed contact point on the tool that enables the cone and cylinder to be used for deburring. This makes deburring an attractive option for chamfering because the cone and cylinder leave no imprint of the tool's profile. To ensure a uniform chamfer, the tool is not tilted. Instead, to avoid collisions, the toolpath is automatically trimmed in the affected areas.

The robot cell provides flexible solutions for traditionally high-mix, low-volume facilities to introduce automation, and is designed with mobility and flexibility in mind. LoadMate Plus automates the task of loading and removing parts from a machine tool through the use of robotics, and can be mounted next to one machine, between two mach- ines, and otherwise moved around a facility as jobs require. When this cell is paired with Mitsubishi Electric M8 Series CNC, operators can use the Direct Robot Control (DRC) feature within the CNC controls to also control and program the robot with menus and G-code from the same screen used for the machine tool. No robot programming experience or teach pendant is required, allowing manufacturers to use existing staff to automate and make adjustments.

Boasting a real 15 W of optical power as well as a novel design, this is the first compact CNC laser head that not only marks metal, but deep-engraves it. Utilizing blue laser light, it can efficiently process materials that infrared lasers struggle with. Furthermore, it can be adapted to nearly any CNC machine.

ESPRIT TNG now also enables manufacturers to perform face-milling operations with a unique "roll-in" lead-in strategy recommended by Sandvik Coromant to improve surface quality, reduce cycle time, and extend tool life. This lead-in technique positions the cutter for ideal thick-to-thin chip formation, which indicates that the insert engages the material deeply enough at entry to make a significant cut before exiting smoothly to reduce vibration and ensure consistent, high-quality surface finish.

The MunchMan uses primary and secondary belts installed at the lower curve and through the incline and chip discharge areas of the system. These belts run in unison to grab chips, compress them and carry them securely up steep inclines. This design eliminates the risk of conveyor jams that can occur when chip balls tumble at the lower curve or jam in the conveyor incline section.

This model is part of the GrindSmart® series of tool & cutter grinding machines with an axis configuration that incorporate 6 fully interpolated axes (3 rotary and 3 linear) and is unique in this industry. The machine also incorporates linear axis drive technology. n

The AF160 can process parts with an outside diameter of up to 60mm and a length of 250mm. The machining length is between 110 and 180mm. The eight axes – all of them independent – make the AF160 the most flexible Affolter machine to date. It can produce straight gears, helical gears, straight bevel gears, face gears, straight or helical crowned gears, worm screws, worm wheels, cylkro gears, and internal gears. Power skiving, the milling of worms and shafts, as well as chamfering is possible, too.

Jergens' 130mm hydraulic vise offers users the ability to position the jaws just outside of the dimension of the workpiece to minimize travel when clamping. This, in combination with the speed of hydraulic workholding, reduces clamping and unclamping operations to about one second. The ease of use of these double-acting vises allows users to repeat these time-saving operations, adding up to measurable machine uptime and productivity increases, especially for high mix, low volume manufacturers.