Fabrication & Cutting

On average, thanks to the new 15kW laser, the cutting speed of the ByStar Fiber increases by up to 50 percent (when cutting with nitrogen) compared to a 10kW laser source. This means that sheet metal processing companies can benefit from higher productivity with relatively low unit costs. The 15kW laser output now also enables extended applications in stainless steel and aluminum up to 1.5 inch thick and thus offers maximum flexibility for customer orders.

Abrasives play a significant part at a modern metalworking shop, but process design, optimization and safety aspects frequently are overlooked.

With new advances in abrasive technology, machining center operators are able to complete surface finishing simultaneously with other machining operations, to speed cycle times, improve quality and save on off-line finishing time and costs. The abrasive finishing tools can be easily integrated into CNC machines carousels or tool holding systems.

With FullStream nozzles, the liquid is supplied directly into the body of the nozzle creating a swirling action within a vortex chamber. This vortex produces the desired spray pattern when the machined nozzle breaks the liquid surface tension, and exits the orifice in a round, controlled spray angle.n

The stones have a distinct pink color due to their components and can be used on a variety of steels and alloys where sharp cutting action is essential. The characteristics of the pink abrasive grain make the stones exceptionally durable while providing cooler cutting. Each kit contains a wide variety of stone sizes for use on both large and small workpieces.

The color-coding helps stop cross-contamination in operations working with both carbon and stainless steel by making it easy to identify the correct wire brush. The color-coding is a visual change to an existing product line — there will be no change to the performance of the stainless steel offering. Part numbers and pricing will also remain the same.

The innovative pyramid geometry of the WTX ensures extremely aggressive and precise drilling performance. In fact, the WTX achieves positioning accuracy of 0.03 mm and excellent centering properties. Higher levels of drilling quality, hole tolerance, surface finish, and positioning accuracy increase component quality, to the extent that there is no need for potential reworking. Furthermore, low burr formation when entering and exiting the hole eliminates the need for time-consuming subsequent deburring.

The challenge for this ProvenCut recipe was to achieve an acceptable—or even excellent—finish with a tool length-to-diameter ratio of 5-1.n

Dragonskin is formulated with a combination of state-of-the-art high-performance substrates and the latest coating structures to achieve an extremely hard and durable satin finish. CERATIZIT tooling coated with Dragonskin enables maximum tool life, cutting speeds, and process reliability.n

For operator control and comfort, the Sheenus ZERO provides variable amplitude between 19 - 29 kHz per second and produces minimal hand vibration. Conveniently portable and easy to maneuver, the Sheenus ZERO controller weighs just 3 lb 5 oz, or 29% less than NSK's previous ultrasonic polisher. The resin body handpiece, lightweight and ergonomically designed, enables effortless, precision work over long periods of time.

Laser technology was developed in the mid-20th century, and over the decades has emerged as a leading processing method for a broad range of applications. One of the newest uses is for high precision laser micromachining.