Grinding (Surface, Cylindrical, Tool & Cutter)

Discover the precision and versatility of honing—a machining process ideal for finishing cylinders, correcting bore geometry, and enhancing gear performance. Learn how honing works, its benefits, and key applications in modern manufacturing.

As an independent grinding consultant to companies around the globe, Dr. Jeffrey Badger occasionally is asked if he sees differences in grinding from one country to another.

For machine types STUDER S31 and STUDER S33, United Grinding offers a loader solution featuring a portal loader system with dual grippers. The loader system is said to be suitable for shaft components up to a part length of 300mm and a grip diameter of 4mm to 75mm, which covers the majority of the spectrum of parts produced on these machines, according to United Grinding North America.

Liebherr offers a new internal gear tooth profile grinding technology, based on its OPAL grinding technology, involving a belt-drive spindle, which can be fitted to the standard GH 4.0 grinding head, as well as to the new GH 5.0 and GH 6.0 grinding heads.

PFERD Inc. has introduced the POLIFAN Z SG-POWER flap disc. The new flap disc features product enhancements that reportedly deliver up to 236 percent longer tool life than conventional flap discs.

Jeffrey Badger, Ph.D., addresses the difference between grinding ceramic material versus steel in the 76th episode of the Grinding Doc video series.

Many machines on the factory floor are able to deliver an enormous amount of information that can increase their productivity exponentially. With Smart Connectivity, Agathon offers a comprehensive Industry 4.0 package.

The dual-station universal belt grinder from Palmgren delivers enhanced grinding and finishing productivity, all in one machine. Equipped with two belt heads, it provides optimal flexibility from roughing to intermediate grinding and blending to final finishing and polishing.

Toolmakers can now easily grind small PCD insert pockets in one simple process. The new Spindle Speed Increaser from ANCA enables customers to easily grind PCD tool blanks, allowing for greater speed and efficiency.

On many work parts, the outside diameter (OD) needs to be highly accurate. Tight tolerances are required for OD size, roundness, high and low frequency lobe patterns and taper. Thrufeed centerless OD grinding can achieve precise part quality at an economical processing cost.

Dear Doc: I installed a variable-speed drive on a cylindrical grinder. The wheels start at 18" and stub-out at 15". Should I increase the rpm as the wheel diameter gets smaller? Read the full report for the Doc's reply.

Duracool BR 300 from Enterprise Oil Co. represents an advanced technology in biostable cutting and grinding coolants. Duracool BR 300 is a semisynthetic cutting and grinding fluid with a high oil content for machining all metals from high-alloy stainless steels to aluminum and copper-based alloys.