Operation / Process

Grinding (Surface, Cylindrical, Tool & Cutter)

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Products February 3, 2016
Leo Peri 4-Axis Grinding Center
AGATHON Machine Tools Inc. has introduced the new Leo Peri 4-axis grinding center for grinding the periphery of indexable inserts. Throughout product development, the Leo Peri design concept focused on achieving a smaller machine size, incorporating greater user friendly accessibility, maintenance free concepts, and overall superior machine strength enabling high process performance to meet both high production and peak quality standards for carbide, cermet, ceramics and PCBN applications.
Articles February 1, 2016 William Leventon
A machine for dry grinding gears
Italy-based Samputensili S.p.A. unveiled a machine that eliminates the need for cutting oils when manufacturing gears, thereby reducing grinding costs. During grinding, oil-based lubricants cool the workpiece, as well as reduce friction and help evacuate chips. On the downside, however, oil use accounts for a significant amount of a grinding operation's total cost. Expensive equipment is required to supply, chill, catch and wash away oil in grinding processes. In addition, Samputensili estimates that oil-treatment equipment accounts for 75 percent of the energy consumed by a grinding machine.
Articles February 1, 2016 Jeffrey A. Badger, Ph.D.
Dressing with PCD
Ask the Grinding Doc: When I ran out of single-point dressing diamonds and got desperate, I mounted a PCD insert to dress an Al2O3 wheel. Is there any danger in doing that?
Videos January 29, 2016
Long and short of pinch-peel grinding
A shop asks Dr. Jeffrey Badger, Cutting Tool Engineering magazine's "Ask the Grinding Doc" columnist, whether it's better to take several small, fast passes versus one large, slow pass when pinch-peel grinding tungsten-carbide shafts. Visit The Grinding Doc website for more advice from Dr. Jeffrey Badger at http://www.thegrindingdoc.com.
News January 21, 2016
Rollomatic appoints new regional sales manager
Rollomatic Inc., Mundelein, Ill., recently promoted William "Mac" McKenna to regional sales manager for several key manufacturing areas in North America, according to a Rollomatic Inc. news release issued this month. Rollomatic builds CNC tool/cutter and peel grinding machines, as well as laser cutting machines.
Videos December 30, 2015
Keep the burn at bay
A shop creep-feed grinding hardened steel using a water-based coolant kept running into trouble after grinding for a few hours. Everything would be grinding along fine, but then—WHAM—really bad burn would bring the job to a halt. And the burn wouldn't go away until the shop dressed the wheel again. Dr. Jeffrey Badger, the host of Cutting Tool Engineering's Grinding Doc Video Series, provides some insight and a solution in the 65th episode of the video series.
Products December 29, 2015
Samputensili SG 160 SKY GRIND
Samputensili offers a ground-breaking concept that totally eliminates the need for cutting oils during the grinding of gears after heat treatment. The new machine, which is called SG 160 SKY GRIND, features two spindles: one for skive hobbing and one for generating grinding.
News December 21, 2015
Meister expands manufacturing of large wheels for OD grinding
Meister Abrasives USA Inc. in December 2015 added an advanced CNC manufacturing system to its lineup, making it possible for the North Kingstown, R.I., company to manufacture large diameter external wheels in the United States using equipment, materials and a manufacturing process identical to those used by its parent corporation in Switzerland. The new CNC system is said to be capable of producing large vit CBN and diamond abrasive wheels up to 1,225mm (about 4') in diameter.
Articles December 1, 2015
Superfilter ‘talks’ to grinders
Productive Times challenge: Effectively clean and cool grinding oil applied in latest-generation grinders. The solution: A filtration and chiller system that directly communicates with grinding machines.
Articles December 1, 2015 Jeffrey A. Badger, Ph.D.
Learn not to burn
Jeffrey Badger, Ph.D., fields a question from a shop getting "terrible burn on the shoulder" when cylindrical grinding steel parts with a straight plunge.
News November 23, 2015
Shigiya holds grand opening of new U.S. headquarters
The opening of the new facility included a traditional Japanese Kagami-Biraki ceremony, where a barrel of sake is broken open with wooden mallets. Several customers, dealership representatives, city officials, Shigiya employees and other invited guests were present for the event.
News November 23, 2015
Körber Schleifring becomes United Grinding
Körber Schleifring, the Hamburg, Germany provider of grinding machine technology and its North American arm, Miamisburg, Ohio-based United Grinding Technologies, have merged under the new brand name United Grinding Group — Körber Solutions, a move that expands the company's global market position in relation to technology, service and volume.
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