Machining

Are you maximizing your Profile Milling efficiency? Constant profile ramping is a much more effective approach than conventional Z-level profiling. Watch side-by-side as a Dapra 1" end mill (50 IPM / .100" DOC) using constant ramp profile outpaces a traditional 1° helix entry and Z-level rough by more than 50%.

Since 1978, MIP has designed and manufactured high quality tools and aftermarket parts for high-performance RC race cars. In recent years, MIP saw demand for their products increase significantly, especially their world-renowned hex wrenches. MIP turned to Excalibur Tools and FANUC America to design and build an automated six-axis grinding center that resulted in a 300% increase in production.

The purposefully affordable GENOS M460V-5AX is a full simultaneous 5-axis machine specifically designed for high-precision manufacturing from the most demanding materials.

Double your feed rates with the Stabilizer 2.0 from Niagara Cutter. This family of end mills raises the bar in high performance milling by incorporating a patented continuously varying asymmetrical geometry which helps create a smooth, chatter free milling condition.

Big Data! The Sensor Revolution! IoT! Industry 4.0! These terms are flying about with promise of improvements in capacity and efficiency, ushering in the "Third Industrial Revolution!" There is always hype when talking about what new technologies can deliver, but I see real and significant potential advances and will come to those who have the boldness, vision, and technical talent to effectively and efficiently develop these new technologies.

Jtekt Toyoda Americas Corp., Arlington Heights, Ill., welcomes ACI Machine Tool Sales LLC as the latest edition to the company's distribution network.

To achieve the quality and productivity requirements for most precision grinding operations, it is necessary that the grinding wheel is trued and dressed prior to grinding and periodically during the grinding operation. The truing process is initially carried out to correct for any wheel runout, create the required profile on the wheel, and condition the grinding wheel face.

Once again, the International Manufacturing Technology Show is right around the corner. IMTS 2018 takes place Sept. 10-15 at Chicago's McCormick Place, which is literally just down the road from where I live.

In an effort to ensure optimal mill productivity and tooling performance, JM Performance Products Inc. developed its patented Taper Shank Test Fixture to check toolholders and test for taper deformation.

OSHA 29 CFR SubPart O 1910.215 for bench grinders is one of the most frequently cited machine-safety standards for violations during OSHA inspections, and one of the most dangerous to ignore. OSHA 1910.215 is a "machine specific" (vertical) regulation with a number of requirements, which if left unchecked, are often cited by OSHA as violations.

Hypertherm is launching Robotmaster V7, a task-based robot programming platform built from scratch on a new architecture. Robotmaster V7 caters to process experts to make robot programming easy and intuitive, even for first-time robot users. This new programming platform builds on the performance of Robotmaster's offline programming CAD/CAM software that was first introduced in 2002.

I received an email from a reader letting me know that he disagreed with my recent article on tapping versus thread milling. In it, I stated, "There's little chance of successfully thread milling metals much above 45 HRC. And if you're going to try to tap them, be prepared to duck the flying shrapnel when the tap explodes!" We all make mistakes.