Machining

Ingersoll Cutting Tools' 3n1-Rounds series 45D...RP solid-carbide roughing endmills feature not only high-feed geometry but variable pitch and chip splitters, as well. This series covers a range of applications including slotting, pocketing, helical interpolation and contouring. Four- and 5-flute versions are available with a 38-degree helix and large corner radii to enable high-feed milling.

Rockford Systems Inc. offers a bench grinder safety gage to properly adjust the tongue and workrest openings on bench grinders to be in compliance with OSHA standards.

END USER: The M.K. Morse Co., (800) 733-3377, www.mkmorse.com. CHALLENGE: Eliminate dirt and debris from machine coolant when grinding cermet-tipped saw blades. SOLUTION: Filtration system capable of removing particles to 1μm.

END USER: North America Clutch Corp., (414) 267-4000, www.noram-clutch.com. CHALLENGE: Lower manufacturing costs. SOLUTION: An automated turning center.

END USER: Prospect Mold Inc., (330) 929-3311, prospectmold.com. CHALLENGE: Reduce the time needed to cut grooves in a large mold. SOLUTION: Replace EDMing with endmilling.

Machinist's Corner column for the May 2010 issue of Cutting Tool Engineering.

Get with the Program column for the May 2010 issue of Cutting Tool Engineering.

Manager's Desk column for the May 2010 issue of Cutting Tool Engineering.

Insert geometries for effectively turning high-temperature superalloys.

Advanced vertical machining centers provide performance and value.

A long boring tool can cause vibration, so deep holes can be deep trouble. But several strategies can minimize vibration.

Video shows Becker CBN inserts being used to hard turn 62Rc d2 steel. The inserts are sold in the U.S. by Rani Tool Corp.