Milling

Due to their geometry and good chip breaking, the milling tools are suitable for machining numerous other materials. Due to the precise combination of the substrate, the macro and micro geometry as well as the IG3 coating, the milling system exhibits high performance and long tool life. The coating in particular offers high temperature resistance for machining steels alloyed with chromium, nickel and molybdenum.

NUMroto X breaks new ground in the definition and organization of probing cycles. These can now be recorded in sequences, analogous to grinding operations. In this way, the various probing processes can be clearly displayed and set up by the user. Any number of sequences can be created for the same tool, containing grinding operations, probing and dressing cycles, or both. With the ability to execute other sequences from within sequences, they can be combined in any way, allowing complex manufacturing sequences to be configured while remaining clearly displayed.

The Feed Rate Calculator web app – the first in range of smart tools being developed by the team at Productive Machines - empowers manufacturers to make fast decisions about the use of untested milling processes and to obtain accurate forecasts of cutting forces expected on the cutting tool, thus unlocking significant cost and time savings time.

All Profilator machines are designed for dry machining. This brings several advantages such as: an optimized machining area, no coolant and no coolant mist. The inverted, vertical spindle(s) allow free chip fall into the central chip conveyor at the bottom, while no coolant means no washing of the workpiece is required and the lack of coolant mist signifies an extraction system isn't needed.

These inserts have 4 types of cutting geometries for machining different materials under diverse cutting conditions: T - Steel, ferritic and martensitic stainless steel, cast iron and hardened steel. HP - Austenitic stainless steel and high temperature alloys. RM-T - Interrupted cut for machining near straight wall shoulders of steel, ferritic and martensitic stainless steel, cast iron, and hardened steel. RM-HP - Interrupted cut for machining near straight wall shoulders of austenitic stainless steel and high temperature alloys. n

High positive cutter pocket inclination. Rigid clamping due to dovetail pocket design secured by clamping screws. Coarse and fine pitch cutter configurations. Coolant holes directed to every insert on the cutters. Precise double-sided square insert. Eight cutting edges – each edge comprises a reinforced edge and a wiper flat for a high quality machined surface.

MultiTAP tapping solution ranges from cut taps to form taps in different coatings, in addition to taps with extended lengths. MultiTHREAD MILL is an ideal general-purpose, cost-effective thread milling solution for job shops where part applications and materials frequently change. MultiDRILL™ features affordable, high-quality solid carbide 3XD and 5XD drills for manufacturers that have limited quantity production runs or operate in a job shop environment with many materials.

As precisely defined per ISO 26623, the Polygon Shank Coupling (PSC) interface features a unique tapered polygon which serves as a main element in torque transmitting, centering, and clamping. With double contact on both face and taper, as well as great cross-sectional strength, this interface is unrivaled in terms of high clamping force and bending stiffness.

Available in diameters from 1/8" to 1", the MA267/MA263 Advance tools are excellent for machining all other ISO N materials, such as copper, brass, bronze and magnesium-based alloys, in addition to aluminum. With a cylindrical shank, these tools are available with or without chip-splitters. The WJ30UU grade for the MA267/MA263 tools is uncoated, and the WJ30CD grade features a wear-resistant zirconium nitride (ZrN) coating to achieve maximum productivity and tool life. The MA263 with chip breaker geometry reduces cutting pressure and vibration at high feed rates. Both versions offer end geometry that is designed for aggressive ramping.

The PR18 Series incorporates proprietary MEGACOAT NANO EX coating technology, setting a new standard for wear resistance and durability. By using a unique double lamination technique with special nano multi- layers for abrasion, wear, and heat resistance, this coating surpasses conventional grades, delivering superior performance and extending the lifespan of the tools.

Whether drilling, milling or grinding, application-optimized semi-standard and special tools from Inovatools make many machining operations much more productive and efficient than with conventional tools. Tools that exceed standard requirements always constitute a particular challenge. But thanks to the new digital tool configurator service, Inovatools now offers an online application that allows users to quickly and easily identify semi-standard tools from the catalog program on the basis of predefined Inovatools standards and conveniently configure customized special tools based on their individual needs, materials and processes.

Cera-Cut End Mills are designed for the consistent cutting of high-temperature resistant materials such as Inconel, Hastelloy, and Nimonic as well as the machining of hardened tool steels. Cera-Cut is also suitable for making interrupted cuts, and offers a tight cutting diameter tolerance ranging from -0.0008" to -0.0016" (-20 to -40 microns), depending on the tool diameter.