Toolholders & Workholding

Sales Engineer Emily Brunnschweiler provides an overview of the products featured at the ZOLLER Inc. booth during Eastec 2023. On display were the »pomBasic« inspection solution, the »genius« universal measuring system, the »smile 420« tool presetter, the »toolBalancer 550«, the »powerShrink 600«, the »redomatic 400« heat-shrink presetter, as well as a variety of toolholders and tool management solutions.

Since users are holding the part for the base, setups are dramatically reduced. Pole extensions allow users to raise the piece from the magnet surface making the top, inner and outer diameters fully machinable. This process dramatically reduces part distortion due to clamping with ZERO distortion and allowing for far more accurate part processing.

The TechniDrill 2.00-30-48 has a gundrilling diameter capacity of 2 inches (50.8 mm) and a maximum gundrilling depth of 48 inches (1219 mm). It features a 30 horsepower AC spindle motor and two-speed gearbox to provide versatile gundrilling performance. The workpiece is counter-rotated via pneumatically operated 3-jaw chucks to increase the accuracy of the gundrilled hole.

The aluminium collars are much easier to machine compared to steel. This more readily enables customization, a requirement if the collar needs to fit specific shaft designs or dimensions, either for retrofit or new machine builds. Along with this capability, aluminium shares a similar anti-corrosion performance to stainless steel, ensuring increased durability.

The piston diameters range from 8.5 to 10 mm and provide 180 to 330 lb. clamping force. The push lock clamps come in orange or black plastic hands, as well as metal handles. They are ideal for applications such as positioning of guide rollers and positioning of fixturing tables.

The #9629756 Combination Bench and Pipe Vise from Palmgren features sealed construction, replaceable serrated steel jaws and pipe jaws and is 70% stronger than similar u-shaped vises.

The side clamps with clamping thread GN 9190.1 can be fastened to a machine table or fixture by T-slots for easy machining of workpieces. The clamping force of the rotary-mounted clamping jaws acts both laterally and from above to pull down on the workpiece and clamp it against fixed stops and the supporting surface. Thanks to the low overall height of the side clamps, the workpiece can be machined over its entire surface. Fluted or prismatic clamping jaws and side clamps with or without integrated support are available, depending on the application.

The lineup includes receptacles that are designed to be threaded into a base with a stainless lock nut or in blind hole installation and used with PBLC pneumatic ball locking clamps.

Hardened and moveable jaw plates combat lifting, which can occur during heavier metal removal applications, to help ensure tolerances of ±.0005". Other vise features include the nickel-plated lead screw for long life, needle bearing design that facilitates ease of use even at high clamping force, and a heavy-duty swivel handle to further ease the load for operators. Made in the U.S.A. of stress relieved ductile iron (80,000 psi) and flame hardened, the new vise provides very long usable life and predictable performance.

With the ANCA RFID (Radio Frequency Identification) regrinding solution, tools of various types and diameters and from different orders can be dynamically loaded, rather than having to sort them by diameter or customer as was previously necessary in mixed batches.

It features friction reducing needle bearings and hardened jaw plates and vise bed. What makes the Palmgren line of Dual Force machine vises so unique that they are designed for precision part clamping as well as ideal for use in running production parts where datums, flatness and parallelism are key.

DrillForceMeister incorporates a unique head-shank coupling interface that provides exceptional reliability when drilling relatively large diameter holes from 20 millimeters to 41 millimeters. When clamped, the drill head interlocks with the shank at larger contact areas, promoting high hole precisions and qualities. Furthermore, with the SMF flat-edged drill head, drilling operations on inclined or curved surfaces or on thin walls susceptible to vibration are made easier and more efficient.