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Iscarmetals
ISCAR's Winning Edge
Grooving Innovations Chipformer for Vibration Free Deep Milling and Large Overhangs Insert with Serrated Cutting Edge for Excellent Chip Evacuation!
ISCAR's Winning Edge Grooving Innovations Chipformer for Vibration Free Deep Milling and Large Overhangs Insert with Serrated Cutting Edge for Excellent Chip Evacuation! www.iscarmetals.com
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Table of Contents
Cutting and grinding, cover to cover DEPARTMENTS 1 Northfield Plaza, Suite 240 8 Lead Angle Northfield, IL 60093 Publisher 24 Metalworking Don Nelson Product Editorial Review Alan Richter, Editor 92 Productive 92 Michael C. Anderson, Senior Editor Times Evan Jones Thorne, Assistant Editor 99 People & Kip Hanson, Contributing Editor.
Table of Contents Cutting and grinding, cover to cover DEPARTMENTS 1 Northfield Plaza, Suite 240 8 Lead Angle Northfield, IL 60093 (847) 498-9100 Fax: (847) 559-4444 www.ctemag.com 10 Industry News www.cteguide.com Publisher 24 Metalworking Don Nelson
Visit Cutting Tool EngineeringNachiamerica
A Lightbulb Moment...
If machines can do multiple operations, Why can’t a drill? Counter Boring Counter Boring Blind Hole for Inclined Surface Hole for Threading Drilling for Correction for Drilling Intersecting Thin Plates Eccentric Hole Holes burr less burr less AQUA DRILL EX FLAT SERIES One Step Drilling with Minimal Burr Nachi America Inc
A Lightbulb Moment... If machines can do multiple operations, Why can’t a drill? Counter Boring Counter Boring Blind Hole for Inclined Surface Hole for Threading Drilling for Correction for Drilling Intersecting Thin Plates Eccentric Hole Holes burr less burr less AQUA DRILL EX FLAT SERIES
Visit NachiamericaHainbuchamerica
We have all heard the phrase WORK SMARTER, NOT HARDER. Makes sense, right? In times
of economic uncertainty, it’s SMART to maximize the efficiency of every one of your resources. Workholding technology that allows you to go from O.D. to I.D. to 3-jaw clamping in a matter of seconds without readjustment can maximize the production – and the profits – of your existing machines. Now that is WORKING SMARTER
We have all heard the phrase WORK SMARTER, NOT HARDER. Makes sense, right? In times of economic uncertainty, it’s SMART to maximize the efficiency of every one of your resources. Workholding technology that allows you to go from O.D. to I.D. to 3-jaw clamping in a matter of seconds without readjustment can maximize the production – and the profits – of your existing machines. Now that is WORKING SMARTER. 1.800.281.5734 Germantown, WI USA www.hainbuchamerica.com
Visit HainbuchamericaMastercam’s Dynamic Toolpaths deliver a consistent chip load,
DIFFICULT MATERIALS
MADE EASY LESS CHATTER. SHORTER CYCLES. YOU CAN HEAR THE DIFFERENCE. making difficult material easier to cut. That means longer tool life, reduced machine wear, and shortened run times. For more information, visit.
DIFFICULT MATERIALS MADE EASY LESS CHATTER. SHORTER CYCLES. YOU CAN HEAR THE DIFFERENCE. Mastercam’s Dynamic Toolpaths deliver a consistent chip load, making difficult material easier to cut. That means longer tool life, reduced machine wear, and shortened run times. See and hear the difference at Mastercam.com/dynamic. For more information, visit mastercam.com/dynamic
Visit Mastercam’s Dynamic Toolpaths deliver a consistent chip load,Supermill.
We bring it!
When it’s a matter of machining difficult materials, achieving maximum productivity, creating geometries and coatings designed for your applications, the choice is clear. Top of the line for 25 years. New catalog. New website. New tool styles. Breadth. Depth. Precision crafted products. Superior end mill performance. We bring it!
We bring it! When it’s a matter of machining difficult materials, achieving maximum productivity, creating geometries and coatings designed for your applications, the choice is clear. SUPERMILL. Top of the line for 25 years. New catalog. New website. New tool styles. Breadth. Depth. Precision crafted products. Superior end mill performance. We bring it! Tomcat Best for HSM Steel
Visit Supermill.Centered on Riten
200,000 lbs.
Workholding Riten designed a custom tailstock and live quill to Fast, expert tailstock/headstock support this massive load. repair and rebuilding. Any size, any make. Paying too much? Waiting too long? Let our workholding specialists make your under-performing lathes and grinders run like new. Riten requalifies I.D. and O.D. to.
200,000 lbs. Centered on Riten Workholding Riten designed a custom tailstock and live quill to Fast, expert tailstock/headstock support this massive load. repair and rebuilding. Any size, any make. Paying too much? Waiting too long? Let our workholding specialists make
Visit Centered on RitenSchutteusa
CNC PRECISION
32 and 46 mm capacity 7 and 9 spindle models Low to high volume production applications Free speed selection in any position Drives, guide-ways, lubricant/coolant hoses or cables not in machining area Wide range of machining applications, including C-and Y-axis to machine second side of a component Specializing in profile grinding.
CNC PRECISION 32 and 46 mm capacity 7 and 9 spindle models Low to high volume production applications Free speed
Visit SchutteusaNtkcuttingtools
NTK can handle all your Aerospace machining needs
using our winning hand of cutting tool grades SiAlON Ceramic BIDEMICS Whisker Ceramic For a variety of Worlds’ new grade for Versatile grade for HRSA applications HRSA materials HRSA materials SX5 Roughing / Interrupted cut JX1 Semi-finishing / Finishing WA1 Semi-finishing / Finishing Best Grade for Roughing Waspaloy Scale Cut HRSA @ 1600 SFM General Purpose Grade.
NTK can handle all your Aerospace machining needs using our winning hand of cutting tool grades SiAlON Ceramic BIDEMICS Whisker Ceramic For a variety of Worlds’ new grade for Versatile grade for HRSA applications HRSA materials HRSA materials SX5 Roughing / Interrupted cut JX1 Semi-finishing / Finishing WA1 Semi-finishing / Finishing Best Grade for Roughing Waspaloy Scale Cut HRSA @ 1600 SFM General Purpose Grade Longer tool life vs. whisker Produces mirror surface finish SX9 Roughing / Semi-finishing
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T h e N E W K i t C a t a l o g f r o m C E R AT I Z I T
Looking for economy? You found it: Now, save up to $100 on every kit! More than 650 combinations with state-of-the-art technology for every application. MAXIMUM ECONOMY STARTS HERE. Our new kit catalog has everything you need for milling and turning – cutters, inserts, tool holders and technical information. You know what you need. Now you.
T h e N E W K i t C a t a l o g f r o m C E R AT I Z I T Looking for economy? You found it: Now, save up to $100 on every kit! More than 650 combinations with state-of-the-art technology for every application. MAXIMUM
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INCREASE PROFITABILITY
from Your Machining Operations Turnings & Chip Dualpak™ Coolant Recycling Processing Systems Chip Briquetters Systems By Automatically Processing Scrap Metal and Spent Fluids OPTIMIZE IMPROVE CUT Container Loading Plant Safety New Coolant Purchases and Improve Tool Life Designed for you – guaranteed. Contact us at See how to reduce your costs:.
INCREASE PROFITABILITY from Your Machining Operations Turnings & Chip Dualpak™ Coolant Recycling Processing Systems Chip Briquetters Systems By Automatically Processing Scrap Metal and Spent Fluids OPTIMIZE IMPROVE CUT Container Loading Plant Safety New Coolant Purchases and Improve Tool Life Designed for you – guaranteed. Contact us at
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Miller Welding
Painting booths are often equipped with robots. This makes easy work of what is otherwise a dull, repetitive task. Value-added services shorten lead times and increase sales opportunities for parts manufacturers. The decision to bring traditionally out- every product be marked with the company sourced services in-house can be an expen- logo and a part description,” Serafin said
Miller Welding Painting booths are often equipped with robots. This makes easy work of what is otherwise a dull, repetitive task. Value-added services shorten lead times and increase sales opportunities for parts manufacturers. The decision to bring traditionally out- every product be marked with the company sourced services in-house can be an expen- logo and a part description,” Serafin said. sive and scary proposition—one with the po- “We started by subcontracting the work to a tential to either transform a company or send laser house, but it was killing our lead time. It it into bankruptcy. got to the point where we were falling short Yet that’s exactly what many manufactur- on delivery promises, which in turn affected
Visit JWRFastenal’s premium line of FMT Element™ tools are manufactured
READY TO ROCK YOUR SPINDLE
by some of the best factories in the world, including our own. Introducing our new lineup of FMT Element USA carbide end mills, proudly made by our in-house manufacturing team in Winona, MN. Fastenal – we don’t just sell great products; we MAKE them. to learn how we can meet all of your metalworking needs
READY TO ROCK YOUR SPINDLE Fastenal’s premium line of FMT Element™ tools are manufactured by some of the best factories in the world, including our own. Introducing our new lineup of FMT Element USA carbide end mills, proudly made by our in-house manufacturing team in Winona, MN. Fastenal – we don’t just sell great products; we MAKE them. Contact your local Fastenal store or go to fastenal.com/FMT to learn how we can meet all of your metalworking needs.
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