Alan Richter

CTE Editor Alan Richter highlights the 5-axis focus of the October 2017 issue.

The mood of MFG Day, the annual celebration of U.S. manufacturing that took place Oct. 6, doesn't cease after the plant tours and information sessions end and the participating students, parents and educators head home.

For those who want to enhance a CNC by adding capabilities, Chris Robson, applications engineer for Minneapolis-headquartered machine tool dealer Concept Machine Tool – (Delafield) Wisconsin, gave a presentation titled "What Else is Inside this Box? Open Architecture CNC." His seminar took place Oct. 3 at the 15th biennial Wisconsin Manufacturing & Technology Show in the Exhibition Center at the Wisconsin State Fair Park, Milwaukee.

Although picks, or plectra, for playing musical instruments are commonly plastic injection molded or stamped, some are machined.

END USER: Niagara Gear Division of Gear Motions Inc., (716) 874-3131, www.gearmotions.com/locations/niagara-gear-division. CHALLENGE: Reduce lead times and enhance flexibility and control to meet customer delivery requirements. SOLUTION: A work cell with a vertical machining center, two turning centers, a saw and a parts-marking machine that the company set up after initially purchasing the VMC and then acquiring the rest of the equipment from a machine shop that closed.

What would cause parts manufacturers not to want to extend tool life, increase speeds and feeds, enhance chip evacuation to avoid recutting, impart finer surface finishes and eliminate pecking when deep-hole drilling? Apparently, ignorance in the marketplace.

The boost in productivity that the latest cutting tools provide enables manufacturers to reduce the amount fracking companies pay for parts.

END USER: Northeast Tool & Manufacturing, (704) 882-1187, www.northeasttool.us. SOLUTION PROVIDER: MachineMetrics, (413) 341-5747, www.machinemetrics.com. CHALLENGE: Reduce the time and manual inspection required to measure productivity. SOLUTION: A machine monitoring system.

Machining manifolds generates numerous burrs, and removing them is no simple task. Basin Precision Machining attempted a variety of deburring methods, including waterjet, kinetic energy and the thermal energy method (TEM).

Since the time CTE Editor Alan Richter started covering manufacturing for CTE in 2000, industry professionals have frequently informed him that manufacturing jobs typically pay more than most other professions, such as sales and low-level, white-collar jobs. Furthermore, he was told, they provide a multiplier, or ripple, effect—in which one manufacturing job produces numerous other jobs. As he observes in his August 2017 Lead Angle column, Richter questions whether that's still the case.

END USER: Hansen Engineering Co., (310) 534-3870, www.hansenengineering.com. SOLUTION PROVIDER: JM Performance Products Inc., (800) 322-7750, www.jmperformanceproducts.com. CHALLENGE: Increase productivity and decrease machine downtime. SOLUTION: Install high-torque retention knobs in toolholders.

Whether an application involves simultaneous 5-axis machining or five-sided (3+2) machining, the workholders and fixturing techniques from the 3-axis world typically won't apply, according to John Zaya, workholding product manager for BIG KAISER Precision Tooling Inc., Hoffman Estates, Ill.