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Jeffrey A. Badger, Ph.D.

Jeffrey A. Badger, Ph.D., is an independent grinding expert. He will be giving his 3-day High Intensity Grinding Course from Sept. 26-28 in Columbia, S.C., hosted by S.L. Munson. Visit www.thegrindingdoc.com for details. He can be reached by phone at 512-934-1857 or via email at [email protected].

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Phone: 512-934-1857
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Published content

Abusive grinding
Articles February 15, 2014 Jeffrey A. Badger, Ph.D.
Abusive grinding
A shop seeks insight from our Ask the Grinding Doc columnist, Dr. Jeffrey Badger, regarding the premature fatigue failure of pistons that seem fine when they go out the door. Could grinding be the culprit for these pistons cracking after just 5 weeks?
Be cautious when changing coolant
Articles August 15, 2013 Jeffrey A. Badger, Ph.D.
Be cautious when changing coolant
A company running a centralized coolant system with neat oil seeks help from the Grinding Doc. The shop's oil supplier is promising great things if the shop switches to a newer oil product. But it seems like such a grand undertaking.
Achieving reasonable wheel wear: General Industry Coverage
Articles December 15, 2012 Jeffrey A. Badger, Ph.D.
Achieving reasonable wheel wear: General Industry Coverage
Dear Doc: I grind fine threads into hardened stainless steel with a fine-mesh aluminum-oxide wheel. The threads are 0.8mm deep in a 5mm-dia. ID. There are three threads per part. This operation just chews through the wheel, and I get only one part before I have to dress a 0.2mm depth in my 4mm-dia. wheel. What am I doing wrong?

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