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applied at 350 sfm and 25 ipm milled the cision minimized the amount of excess negligible and the elimination of rough-
inside profile of the retainer and cut two stock that needed to be removed. The ing passes reduced cycle time by about 0.375"-wide × 0.125"-deep slots in the new casting method yielded a porosity- 30 percent. R&M typically produced the face of each part. To hold the retainers for free part and less material to remove. strainer in lots of 100 parts, with a lead.
applied at 350 sfm and 25 ipm milled the cision minimized the amount of excess negligible and the elimination of rough- inside profile of the retainer and cut two stock that needed to be removed. The ing passes reduced cycle time by about 0.375"-wide × 0.125"-deep slots in the new casting method yielded a porosity- 30 percent. R&M typically produced the face of each part. To hold the retainers for free part and less material to remove. strainer in lots of 100 parts, with a lead this operation, R&M designed a fixture “We were only taking off about 0.015" time of 2 weeks. CTE that handles nine parts simultaneously. per side,” Cagle said. “We were able to Cagle noted that secure workholding was eliminate roughing completely.” For more information about R&M essential to maintain the 32μin. Ra sur- Following the change to investment Manufacturing Inc., call (608) 868-5081 or face finish the p
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productive times
recommended HPR reamers. The tools there is no setup,” he added. “All you do what we did with the previous reamers,” have a PCD-tipped head that is clamped is clamp the head on and away you go.” Burgei said. to a monoblock shank with a threaded Changing the head alone reduces costs. Extended time between tool changes spindle, which pulls the head into the and more productive cutting.
productive times recommended HPR reamers. The tools there is no setup,” he added. “All you do what we did with the previous reamers,” have a PCD-tipped head that is clamped is clamp the head on and away you go.” Burgei said. to a monoblock shank with a threaded Changing the head alone reduces costs. Extended time between tool changes spindle, which pulls the head into the and more productive cutting shank. Positioning repeatability is within parameters have enabled the 2μm when a head is replaced, and pre- ‘We have been able to take a plant to increase through- setting isn’t required when the tool is put put without additional cap- back on a machine. Ford returns worn line that was bought to produce ital investment in machine
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