1,300 TESTS 1,100 WINS! TM Test the Power of Beyond for FREE Beyond holds the power to turn productivity into profit. Again and again. In recent controlled tests, Kennametal’s newest tooling platform beat the competition’s best 85% of the time! In 1,302 conducted experiments, Beyond proved to be 30%–300% more productive an astounding 1,100 times. That’s advanced engineering that is built to.

BY KENNAMETAL 1,300 TESTS 1,100 WINS! TM Test the Power of Beyond for FREE Beyond holds the power to turn productivity into profit. Again and again. In recent controlled tests, Kennametal’s newest tooling platform beat the competition’s best 85% of the time! In 1,302 conducted experiments, Beyond proved to be 30%–300% more productive an astounding 1,100 times. That’s advanced engineering that is built to outperform — at any speed, on any application. And metalcutting innovation that delivers increased productivity leading to greater profitability.

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Eriez

Advertorial

magnetic conveyor. Eriez milling insert. Mil-Tec’s Magna- deburring tool. E-Z Burr Tool Magnetics’s Tuf-Trac magnetic conveyor Shear geometry features precision Co.’s “small hole” carbide deburring tool automatically removes ferrous materials grinding on all insert surfaces and a deburrs holes from 1⁄8" to ¼" in diameter

Advertorial magnetic conveyor. Eriez milling insert. Mil-Tec’s Magna- deburring tool. E-Z Burr Tool Magnetics’s Tuf-Trac magnetic conveyor Shear geometry features precision Co.’s “small hole” carbide deburring tool automatically removes ferrous materials grinding on all insert surfaces and a deburrs holes from 1⁄8" to ¼" in diameter. such as chips, turnings and small parts. premolded chip-clearing formation. The tool is for difficult-to-machine The unit uses powerful rare-earth Combined with the high-density pocket materials and exotic applications. It magnets and features a low-maintenance design of the Freedom Cutter Plus body features a carbide insert attached to an enclosed housing. The company says and a TiB2 coating, the insert’s strong HSS flex arm with a “dovetail” fit that lubrication is not needed. Telephone: cutting edge and positive geometries does not require other fasteners

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Cobracarbide

Advertorial

variable-helix endmills. Cobra fine boring system. Komet of cam software. CNC Software Carbide introduces 5-flute Viper variable- America Inc.’s MicroKom hi.flex micro- Inc.’s Mastercam X4 offers a suite of helix endmills. The new tools are for adjustable fine boring system can be new features. It can create an active customers seeking better performance adjusted in diameters from 0.197" to toolpath that delivers con.

Advertorial variable-helix endmills. Cobra fine boring system. Komet of cam software. CNC Software Carbide introduces 5-flute Viper variable- America Inc.’s MicroKom hi.flex micro- Inc.’s Mastercam X4 offers a suite of helix endmills. The new tools are for adjustable fine boring system can be new features. It can create an active customers seeking better performance adjusted in diameters from 0.197" to toolpath that delivers consistent cutting with faster speeds, according to the 2.756", with a balancing facility and a conditions and allows use of the entire company. The endmills are suitable machining length of 2.165". The tool tool’s flute length, according to the for machining stainless steel, cast iron, can bore any material, according to the company. Dynamic machining offers high-temperature alloys and titanium. company. With the addition of an external flexible retract options to k

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Yg1usa

product showcase

cleaners/degreasers. Miraclean’s endmills. YG-1 Tool Co. offers new live centers. Riten Industries Inc.’s Power Green and Power Green HD (heavy endmills for deep slotting and profiling of Super Duty live centers are available duty) industrial maintenance cleaners/ titanium and aluminum. Choices include in a range of tapers and bearing.

product showcase cleaners/degreasers. Miraclean’s endmills. YG-1 Tool Co. offers new live centers. Riten Industries Inc.’s Power Green and Power Green HD (heavy endmills for deep slotting and profiling of Super Duty live centers are available duty) industrial maintenance cleaners/ titanium and aluminum. Choices include in a range of tapers and bearing degreasers are made with renewable P/M roughers and carbide finishers. configurations. Interchangeable points resources, do not contain volatile organic Pictured is a fine-pitch, extended-reach to accommodate different center hole compounds, and are biodegradable P/M rougher for milling titanium. Many angles are available. Material, heat and free-rinsing. The cleaners are for of the tools have long-reach, reduced treatment and inspection certifications wiping down production machinery and necks for deep work, and tools with corner are shipp

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Rigiboreinc

Advertorial

endmills. Ultra-Tool’s Monolith carbide inserts. Rigibore Inc. drill shank. Allied Machine & solid-carbide, extended-reach endmills manufactures indexable carbide Engineering Corp. has added an integral are available in lengths up to 12" and inserts with a range of cutting edges. CV50 shank to the Revolution drill diameters up to 1½". The maximum TIR Special inserts can be ordered. The product line. This configuratio.

Advertorial endmills. Ultra-Tool’s Monolith carbide inserts. Rigibore Inc. drill shank. Allied Machine & solid-carbide, extended-reach endmills manufactures indexable carbide Engineering Corp. has added an integral are available in lengths up to 12" and inserts with a range of cutting edges. CV50 shank to the Revolution drill diameters up to 1½". The maximum TIR Special inserts can be ordered. The product line. This configuration increases is 0.0003". The tools are available in company offers custom insert grinding stability, reduces TIR, allows for shorter five configurations: 2-flute square and services, from a modified TC insert to tool projections and eliminates the 2-flute ballnose for cutting aluminum, an interpolating-form insert, or “hockey need for a toolholder, according to the 3-flute and 3-flute radius for aluminum, stick.” Telephone: (262) 363-3922. company. The integral-sha

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Onsrud

product showcase

endmills. Onsrud Cutter LP’s line boring tools. Wohlhaupter Corp. swiss-style toolholders. T.M. of endmills for machining aluminum offers boring heads from 7.87" to 10.68' Smith Tool International Corp. makes consists of 2- and 3-flute tools for in diameter for internal machining tooling for standard collet sleeves used in.

product showcase endmills. Onsrud Cutter LP’s line boring tools. Wohlhaupter Corp. swiss-style toolholders. T.M. of endmills for machining aluminum offers boring heads from 7.87" to 10.68' Smith Tool International Corp. makes consists of 2- and 3-flute tools for in diameter for internal machining tooling for standard collet sleeves used in roughing and finishing applications. operations. The bodies are machined from Swiss-style machines. The quick-change The line also includes a range of corner AluLine, an aerospace-grade aluminum receiver assembly fits onto standard radii and neck and flute lengths. The alloy. CombiLine technology, which ER16 collet pockets using standard large “sweet spot” of the tools allows for allows semifinishing and finishing in one collet nut threads. Tools can be preset chatter-free machining at high spindle pass, can be incorporated into the tools. offline and

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Carbidetool

product showcase

tool repair. Carbide Tool Services drills. Iscar Metals Inc.’s SUMOCHAM barcode system. Zoller Inc.’s Inc. offers repair services for indexable- drills feature twisted coolant nozzles with barcode system provides accuracy during insert holders, including endmills, drills, replaceable drilling heads. The drills can tool presetting. Tools are removed from.

product showcase tool repair. Carbide Tool Services drills. Iscar Metals Inc.’s SUMOCHAM barcode system. Zoller Inc.’s Inc. offers repair services for indexable- drills feature twisted coolant nozzles with barcode system provides accuracy during insert holders, including endmills, drills, replaceable drilling heads. The drills can tool presetting. Tools are removed from facemills and lathe tools. The company be applied on milling centers and lathes. the cart in any sequence and inserted also repairs rotating and live driven tools. Four standard drill head geometries into the tool spindle of the presetting and Customers can save up to 70 percent by are available from 0.315" to 1.020" in measuring machine. When the barcode repairing damaged tooling vs. buying new diameter. The drill shank is available with is scanned, the machine automatically products, according to the company. All drilli

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Jfberns

product showcase

ceramic inserts. Greenleaf Corp.’s bar feeders & unloaders. J.F. WG-600 aluminum oxide-coated, Berns Co. Inc. manufactures bar feeders milling inserts. Kennametal Inc.’s whisker-reinforced ceramic inserts are for and unloaders for bars up to 40' long Beyond indexable milling inserts are machining high-strength alloy materials, and up to 10" in diameter. They can be available in two new grades. KC915M.

product showcase ceramic inserts. Greenleaf Corp.’s bar feeders & unloaders. J.F. WG-600 aluminum oxide-coated, Berns Co. Inc. manufactures bar feeders milling inserts. Kennametal Inc.’s whisker-reinforced ceramic inserts are for and unloaders for bars up to 40' long Beyond indexable milling inserts are machining high-strength alloy materials, and up to 10" in diameter. They can be available in two new grades. KC915M hardened steels and other difficult-to- used on any lathe model with single or (KCK15) is suitable for dry milling gray machine materials. The company says dual spindles. Features include servo cast iron and gray cast iron with nodular the inserts provide effective thermal and positioning, variable-data communication graphite. It can also be used to finish low- mechanical shock-resistance, making link, subspindle position following and alloy steel. KC935M (KCPK30) is suitabl

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Darex

Advertorial

superabrasive tools. Mastertech tool sharpener. Darex offers a fasteners & sockets. MSC Diamond Products Co. manufactures a new chuck attachment for the XT-3000 Industrial Direct Co. Inc. offers 700 variety of PCD, PCBN, CVD diamond and Xpandable tool sharpener. The chuck new products, such as socket products, monocrystalline diamond inserts and accurately grips common shank diameter 18-8 and 316 stainless steel fast.

Advertorial superabrasive tools. Mastertech tool sharpener. Darex offers a fasteners & sockets. MSC Diamond Products Co. manufactures a new chuck attachment for the XT-3000 Industrial Direct Co. Inc. offers 700 variety of PCD, PCBN, CVD diamond and Xpandable tool sharpener. The chuck new products, such as socket products, monocrystalline diamond inserts and accurately grips common shank diameter 18-8 and 316 stainless steel fasteners, cutting tools, as well as PCD diamond and Morse taper drills. The chuck can material handling bins and drawers inserts with laser-etched chipbreakers. sharpen drills with diameters from 3mm used to house fasteners. Other products Tools include PCD drills in solid-edge and to 12mm. Telephone: (800) 547-0222. include corrosion-resistant and nylon helical-flute styles; PCD and PCBN drills, Darex products and tamper-resistant fasteners. mills, reamers and count

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Cutting Tool Engineering

July 2009 | Vol. 61 | Issue 7

Off With Their Heads! Interchangeable-tip drills drive cost and quality gains Plus: Reducing power consumption for ‘green’ machining Tool presetters power shop productivity gains Specials can make milling more efficient.

July 2009 | Vol. 61 | Issue 7 Off With Their Heads! Interchangeable-tip drills drive cost and quality gains Plus: Reducing power consumption for ‘green’ machining Tool presetters power shop productivity gains Specials can make milling more efficient. Visit ctemag.com to learn more.

Print page 1 Published 2010-07-15

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Kyocera

staying sharp

shop operations in and out on its ways. It also allows the the knee is the second largest casting. It ram to swing side to side. The ram or must support the saddle, the table and turret position is not changed during the workpiece. machining. ■ The saddle casting has dovetails at ■ The knee is a casting that supports right angles to each other that permit.

staying sharp shop operations in and out on its ways. It also allows the the knee is the second largest casting. It ram to swing side to side. The ram or must support the saddle, the table and turret position is not changed during the workpiece. machining. ■ The saddle casting has dovetails at ■ The knee is a casting that supports right angles to each other that permit the saddle and the milling table and milling table movement along both the prevents their movement under cutting X and Y axes. forces on all three machine axes. After ■ The milling table provides a base

Print page 22 Published 2010-07-15

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