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Cutting Tool Engineering June 15, 2010

June 2010

June 2010 covers advanced machining growth, turning, and digital manufacturing. It also looks at drilling and holemaking and grinding practice.

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Vol. 62 • Issue 6

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Iscarmetals

Increasing Your

PROFITABILITY Grooving & Turning Intelligently 5 2 4 3 Cutting Down 5 Cornered Precision Production Costs with Insert for Deeper the High Productivity Grooving and Parting Tangential Parting System Powerful Wide Inserts CBN Inserts for for Grooving, Turning and Cost Effective Grooving and Profiling at High Feeds Turning of Hardened Steel.

Increasing Your PROFITABILITY Grooving & Turning Intelligently 5 2 4 3 Cutting Down 5 Cornered Precision Production Costs with Insert for Deeper the High Productivity Grooving and Parting Tangential Parting System Powerful Wide Inserts CBN Inserts for

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Abrasive Tech

Aces.

Play your cards right. The stakes are higher than ever in today's business environment. Fortunately, the experts at Abrasive Technology can keep you from getting lost in the shuffle. Call or visit the web address below for more information about our finely crafted superabrasive products. With Abrasive Technology, you'll feel like the deck is stacked in your favor

Aces. Play your cards right. The stakes are higher than ever in today's business environment. Fortunately, the experts at Abrasive Technology can keep you from getting lost in the shuffle. Call or visit the web address below for more information about our finely crafted superabrasive products. With Abrasive Technology, you'll feel like the deck is stacked in your favor. GRIND SHARPEN POLISH DRILL IS #1 www.abrasive-tech.com/aces 800.964.8324

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Walter Tools

THE IDEAL

CUTTING MATERIAL. MAXIMUM HARDNESS. MAXIMUM TOUGHNESS. Introducing The benefits of CVD and PVD in one break through grade! If you mill steel or cast iron you can expect lower manufacturing costs due to: • Up to 80% higher tool life on wet milling application versus your existing grade. • Up to 30% higher tool life on dry milling.

THE IDEAL CUTTING MATERIAL. MAXIMUM HARDNESS. MAXIMUM TOUGHNESS. Introducing The benefits of CVD and PVD in one break through grade! If you mill steel or cast iron you can expect lower manufacturing costs due to: • Up to 80% higher tool life on wet milling application versus your existing grade.

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Prab

Plug in and

increase the value of your metal scrap. Separate up to 98% of coolant from metal Portable MiniSystem™ Increase value of chips with exclusive wringer design. makes processing low aluminum, brass, cast iron, steel, volumes worth more. stainless steel You don’t have to process large and alloys scrap. volumes of metal turnings to get a.

Plug in and increase the value of your metal scrap. Separate up to 98% of coolant from metal Portable MiniSystem™ Increase value of chips with exclusive wringer design. makes processing low aluminum, brass, cast iron, steel,

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Hornusa

HORN - THE LEADERS IN GROOVING TECHNOLOGY

EXTREME FEED RATES SYSTEM DAH Remove material fast through high feed milling, not only for the stamping and mold industry. HORN – INTELLIGENT TOOL DESIGN AT WORK. IS #32 HORN GROOVING • PARTING OFF • GROOVE MILLING • BROACHING • PROFILE MILLING • REAMING HORN USA, Inc. • 320 Premier Ct. • Suite 205 • Franklin, TN 37067.

HORN - THE LEADERS IN GROOVING TECHNOLOGY EXTREME FEED RATES SYSTEM DAH Remove material fast through high feed milling, not only for the stamping and mold industry. HORN – INTELLIGENT TOOL DESIGN AT WORK. IS #32 HORN GROOVING • PARTING OFF • GROOVE MILLING • BROACHING • PROFILE MILLING • REAMING HORN USA, Inc. • 320 Premier Ct. • Suite 205 • Franklin, TN 37067 Phone: (888) 818-4676 • Fax: (615) 771-4101 • Email: [email protected] • internet: www.hornusa.com

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Rockford Ettco

www.rockford-ettco.com

B6 B7 DRIVER B8 B9 B10 B σ = 523 × 280 – 18,525 = 127,900 Designers & Manufacturers of Drilling & Tapping Solutions psi, or 880 MPa. The use of this formula is limited to New Slant Bed Precision Tapper offers: this grade with a hardness range from • High speed - High volume 275 to 420 HB. • Versatile tapping, drilling and reaming.

www.rockford-ettco.com B6 B7 DRIVER B8 B9 B10 B σ = 523 × 280 – 18,525 = 127,900 Designers & Manufacturers of Drilling & Tapping Solutions psi, or 880 MPa. The use of this formula is limited to New Slant Bed Precision Tapper offers: this grade with a hardness range from • High speed - High volume 275 to 420 HB. • Versatile tapping, drilling and reaming As can be seen, these formulas are the equations of straight lines. Each straight • Wide range of standard options . . .

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Time to think about grinding in-house.

How would you sharpen these tools?

We send them out O.K.…But how much time do you spend? for resharpening Lost production while waiting for tools? Manual tool grinder How do you keep up? Quality? Training? Maybe it’s time to think about a WALTER CNC? WALTER POWER That’s what most people check – over 7,000 shipped! Super fast for short cycle times. Fastest setup – On the.

How would you sharpen these tools? We send them out O.K.…But how much time do you spend? for resharpening Lost production while waiting for tools? Time to think about grinding in-house. Manual tool grinder How do you keep up? Quality? Training? Maybe it’s time to think about a WALTER CNC? WALTER POWER That’s what most people check – over 7,000 shipped! Super fast for short cycle times. Fastest setup – On the machine or off-line so machine stays productive. Most versatile. Simplest and most reliable autoloaders –

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Hydraforce

productive times

Verify and trust HydraForce Inc. manufactures hydrau- mize external connections and reduce in- machined on seven Kitamura horizontal lic cartridge valves, electrohydraulic con- stallation and maintenance time. machining centers served by multiple- trols and integrated-circuit manifolds. Its At the company’s 72,000-sq.-ft. ma- pallet workhandling systems

productive times Verify and trust HydraForce Inc. manufactures hydrau- mize external connections and reduce in- machined on seven Kitamura horizontal lic cartridge valves, electrohydraulic con- stallation and maintenance time. machining centers served by multiple- trols and integrated-circuit manifolds. Its At the company’s 72,000-sq.-ft. ma- pallet workhandling systems. standard and custom manifolds for mo- chining facility in Lincolnshire, Ill., more Cara Sexton, plant manager, said the bile equipment applications permit users than 700 different manifold blocks from facility’s continuous-improvement efforts to consolidate hydraulic systems, mini- about 1½"×2½"×3" to 5"×5"×17" are focus on maximizing the quality, reliabil- ity and flexibility of machining opera- tions. The constantly changing variety of

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Korloy

44,000-sq.-ft. building. While a sizable Rodie Woodard, owner of Maximum

portion of the company’s work involves Industries, stands in front of waterjet and laser cutting, it also pro- five KMT waterjet intensifiers vides routing and milling, laser mark- combined in a manifold to maintain the high-pressure water ing and engraving, welding, kitting and capacity required to run five CNC product design. waterjet systems, even if one of.

44,000-sq.-ft. building. While a sizable Rodie Woodard, owner of Maximum portion of the company’s work involves Industries, stands in front of waterjet and laser cutting, it also pro- five KMT waterjet intensifiers vides routing and milling, laser mark- combined in a manifold to maintain the high-pressure water ing and engraving, welding, kitting and capacity required to run five CNC product design. waterjet systems, even if one of “We started out with two CNC water- the pumps is out of service for jet machines and one small laser capable maintenance.

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