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Cutting Tool Engineering October 15, 2010

October 2010

October 2010 covers digital manufacturing, automation, and coolant and heat control. It also looks at workforce development and inspection and metrology.

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Vol. 62 • Issue 10

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Iscarmetals

Parting Intelligently

Powerful Wide Inserts for Grooving, Turning Increasing Your and Profiling at High Feeds PROFITABILITY Machining Intelligently Turning Intelligently Turning into Lower Costs with High Productivity SUMOTURN Coated Grades Milling Intelligently Cost Saving Milling Superior Fine Pitch Endmills Drilling Intelligently Drilling Down.

Parting Intelligently Powerful Wide Inserts for Grooving, Turning Increasing Your and Profiling at High Feeds PROFITABILITY Machining Intelligently Turning Intelligently Turning into Lower Costs with High Productivity SUMOTURN Coated Grades

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Gwschultz

www.gwschultz.com

Ї”‘†— –‹˜‹–› ƒ––‡”•Ȅš’ƒ† ‘—” ‘”‹œ‘•Ǩ ‹‰Š—ƒŽ‹–› ƒ”„‹†‡—––‹‰‘‘Ž• ”‡ ‹•‹‘–‘‘Ž• ˆ‘””‡ ‹•‹‘Œ‘„• G.W. Schultz Tool, Inc. 595 County Road 448 Tavares, FL 32778 Leading the industry for 20 years All images: Sandvik Coromant IS #36.

Ї”‘†— –‹˜‹–› ƒ––‡”•Ȅš’ƒ† ‘—” ‘”‹œ‘•Ǩ ‹‰Š—ƒŽ‹–› ƒ”„‹†‡—––‹‰‘‘Ž• www.gwschultz.com ”‡ ‹•‹‘–‘‘Ž• ˆ‘””‡ ‹•‹‘Œ‘„• G.W. Schultz Tool, Inc. 595 County Road 448

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Time to think about grinding in-house.

How would you sharpen these tools?

We send them out O.K.…But how much time do you spend? for resharpening Lost production while waiting for tools? Manual tool grinder How do you keep up? Quality? Training? Maybe it’s time to think about a WALTER CNC? WALTER POWER That’s what most people check – over 7,000 shipped! Super fast for short cycle times. Fastest setup – On the.

How would you sharpen these tools? We send them out O.K.…But how much time do you spend? for resharpening Lost production while waiting for tools? Time to think about grinding in-house. Manual tool grinder How do you keep up? Quality? Training? Maybe it’s time to think about a WALTER CNC? WALTER POWER That’s what most people check – over 7,000 shipped! Super fast for short cycle times. Fastest setup – On the machine or off-line so machine stays productive. Most versatile. Simplest and most reliable autoloaders –

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MAG IAS

Finish Titanium at 100 ipm For more information visit

w w w. m a g - i a s . c o m Machine Titanium 100 % Faster with the new MAX-FLUTE End Mill Or call one of our CYCLO specialists at ext. #7  Starting as low as $132  Ideal for Finishing Thin Walls and Floors  Make Radial Cuts of 0.035”  Proven Tool Life up to 90 minutes ,  Unique Design Allows up to 15 Regrinds  Available up to 1.250”.

Finish Titanium at 100 ipm For more information visit w w w. m a g - i a s . c o m Machine Titanium 100 % Faster with the new MAX-FLUTE End Mill Or call one of our CYCLO specialists at 800 934 0735 ext. #7  Starting as low as $132  Ideal for Finishing Thin Walls and Floors  Make Radial Cuts of 0.035”

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Hornusa

HORN - THE LEADERS IN GROOVING TECHNOLOGY

FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining

HORN - THE LEADERS IN GROOVING TECHNOLOGY FOCUS ON THE ESSENTIAL SYSTEM DR Urma licence Sensitivity instead of gross motor skills – this is the motto of the new HORN “System DR” reaming tools. Very narrow cutters, simple handling, and high repeatability when replacing inserts. A large selection of base material, coatings, and cutting geometries make the DR from HORN the perfect tool system for high precision bore machining. HORN – INTELLIGENT TOOL DESIGN AT WORK. IS #32 HORN

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Atistellram

3OLUTIONS FOR DIFlCULT TO MACHINE MATERIALS

INCREASE PRODUCTIVITY! 4E Powerful Roughing 4E geometry rough turns Titanium, High Nickel, High Cobalt and Stainless Steel alloys … s #UTS CYCLE TIMES UP TO  s $OUBLES YOUR TOOL LIFE s 0ROVIDES BETTER ACCURACY !VAILABLE IN !EROSPACE PROVEN GRADES FROM 3TELLRAM INCLUDING THE Titanium .%7 30 MICROGRAIN CARBIDE SUBSTRATE USING THE NEXT GENERATION.

3OLUTIONS FOR DIFlCULT TO MACHINE MATERIALS INCREASE PRODUCTIVITY! 4E Powerful Roughing 4E geometry rough turns Titanium, High Nickel, High Cobalt and Stainless Steel alloys … s #UTS CYCLE TIMES UP TO  s $OUBLES YOUR TOOL LIFE s 0ROVIDES BETTER ACCURACY !VAILABLE IN !EROSPACE PROVEN GRADES FROM 3TELLRAM INCLUDING THE

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E-mail: [email protected]

ADVERTORIAL

COMPANY PROFILE HORN USA Inc. Company Overview: HORN USA is the U.S. representative of Paul Horn 320 Premier Ct. GmbH, Tübingen, Germany. Paul Horn GmbH was founded in 1969, with HORN Suite 205 USA founded in 1998. HORN has quickly become a world leader in grooving Franklin, TN 37067 technology. HORN believes in the ability to manufacture product at the local level.

ADVERTORIAL COMPANY PROFILE HORN USA Inc. Company Overview: HORN USA is the U.S. representative of Paul Horn 320 Premier Ct. GmbH, Tübingen, Germany. Paul Horn GmbH was founded in 1969, with HORN Suite 205 USA founded in 1998. HORN has quickly become a world leader in grooving Franklin, TN 37067 technology. HORN believes in the ability to manufacture product at the local level and have established manufacturing facilities at its partners’ locations in the Toll Free: (888) 818-4676 U.S., U.K. and Italy. The company is also adding a facility in France. Fax: (615) 771-4101 E-mail: [email protected]

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Aeroconshows

Accelerate Your Projects into the Future

FEBRUARY 8–10, 2011 MARCH 16–17, 2011 MARCH 14–15, 2012 Anaheim Convention Center Orange County Convention Center Fort Worth Convention Center Anaheim, California Orlando, Florida Fort Worth, Texas Introducing the new conference and exhibition for the aerospace and defense industries Featuring suppliers for the design and production of aerospace and defense products, including:.

Accelerate Your Projects into the Future FEBRUARY 8–10, 2011 MARCH 16–17, 2011 MARCH 14–15, 2012 Anaheim Convention Center Orange County Convention Center Fort Worth Convention Center Anaheim, California Orlando, Florida Fort Worth, Texas Introducing the new conference and exhibition for the aerospace and defense industries Featuring suppliers for the design and production of aerospace and defense products, including: Ñ Software Ñ Materials Ñ Sub-Assemblies Ñ Electronics Ñ Machinery Ñ Components Ñ Contract Services …and much more! For more information on attending or exhibiting, visit:

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Kennametal

Beyond Blast technology uses low-pressure conditions

TM to offer high-pressure performance Through-channel coolant, delivered at the cutting edge, results in twice the tool life of standard inserts Delivers superior performance on Titanium and high-temperature alloys, using either high- or low-pressure coolant systems Effective thermal management results in reduced cutting temperatures.

TM Beyond Blast technology uses low-pressure conditions to offer high-pressure performance Through-channel coolant, delivered at the cutting edge, results in twice the tool life of standard inserts Delivers superior performance on Titanium and high-temperature alloys, using either high- or low-pressure coolant systems Effective thermal management results in reduced cutting temperatures, improved lubricity, superior chip control, and longer tool life That’s Different Thinking.

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Walter Tools

Passion. Potential. Perfection.

TOUGHER. HARDER. SHARPER. Milling steel or cast iron? Increase output up to 75%! • Extremely stable cutting edge • Extremely smooth rake face Our passion. Your potential. • Easy wear detection thanks to Tiger·tec® Silver They drive us to create the perfect tool indicator coating for every application. The machining age is over. It’s time to Tiger

Passion. Potential. Perfection. TOUGHER. HARDER. SHARPER. Milling steel or cast iron? Increase output up to 75%! • Extremely stable cutting edge • Extremely smooth rake face Our passion. Your potential. • Easy wear detection thanks to Tiger·tec® Silver They drive us to create the perfect tool indicator coating

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Machinetools

productive times

of camshaft is placed in the machine for proper motion contour control. Coolant is sprayed on the parts dur- ing deburring, which flushes the metal fines (formerly burrs) from the camshaft through the machine into a catch tank. The fines are then funneled towards the rear of the machine into a small opening. From there, the fines go to a rare-earth.

productive times of camshaft is placed in the machine for proper motion contour control. Coolant is sprayed on the parts dur- ing deburring, which flushes the metal fines (formerly burrs) from the camshaft through the machine into a catch tank. The fines are then funneled towards the rear of the machine into a small opening. From there, the fines go to a rare-earth

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