Industry News for 06/2018

ZOLLER Inc. welcomed more than 150 visitors to its premier 2-day Open House & Innovations Days event, which took place on June 19th and June 20th at the company's new North American Headquarters and Industry 4.0 Tech Center, in Ann Arbor, Mich. Apart from offering customers, partners, suppliers and the press the opportunity to tour the new state-of-the-art building, the key focus over the 2 days was demonstrating ZOLLER’s ‘Smart Factory” Solutions. The solutions, including tool presetting and measuring, tool inspection, software and automation solutions, offer seamless connectivity at each stage of the production process. ZOLLER’s innovative, Industry 4.0 solutions allow significant time and cost savings for companies of all sizes in diverse industries.

To determine the places where manufacturing growth is strongest, employment in the sector was looked at in 373 metropolitan statistical areas, assessing short-, medium- and long-term trends going back to 2006 and adding in variables for persistence and momentum.

President Trump signaled what could become a vigorous return to space exploration by the United States when he reconstituted the National Space Council. Dormant since the end of the George H.W. Bush administration, the council’s chairman, Vice President Mike Pence, and its executive secretary, Dr. Scott Pace, have vowed to build a manned space program to reach the moon and beyond to Mars. As with the two previous boom cycles of aerospace development, in World War II and the Apollo program, one of the main beneficiaries of the aggressive effort will be the U.S. manufacturing sector.

When it comes to components for industrial machines, Montana Hydraulics LLC owners Mark and Della Ehlke say there isn’t much they can’t make. “We’re able to pretty much take on just about anything,” Mark said. “In fact, we had a tagline at one point: ‘If you can imagine it, we can build it.’”

Advanced economies always lean toward services as they grow. But there are many other advanced economies out there with more robust factory sectors than the United States, employing much larger shares of their workforces and spinning off much more productive research and development. Let’s not give up without a fight, which in this context means the application of smart policy at every level of government.

That employee engagement decisively contributes to manufacturing success has long been known. However, many studies show there is a deep and broad lack of employee engagement in our nation’s manufacturing industry. This lack is known as the Engagement Gap. Though manufacturing leaders agree that the gap urgently needs to be closed, the fact remains that for at least two decades, it has
remained relatively constant and by some measurements has even widened.

When Aly Pinder Jr. came across an article that explored how a luxury auto manufacturer looked to achieve 100 percent customer satisfaction, he thought that it seemed like a goal on a billboard or a goal found on a motivational poster in a contact center. But this manufacturer truly believed that it can and should have this as its target. Pinder writes that he doesn’t think 100 percent customer satisfaction should be the goal for a manufacturer looking to scale and grow its business.

It is certainly not news that, more and more, dedicated gages are being placed at the point of manufacture. Tight-tolerance measurements that were once performed in a semiclean room by a trained inspection technician are now being done right next to the machine, often by the machinist. But just because shop floor gaging has become commonplace, doesn't mean that just any gage can be taken onto the shop floor. To assure good gage performance, there are a number of specifications and care issues which need to be addressed.

When the topic of energy efficiency comes up, energy-efficient machine tools don’t immediately spring to mind. Yet machine tools contain motors and auxiliary components whose energy demand varies widely during machining operations. Happily, a new series of ISO standards can help measure energy supplied and improve machine design and performance.

When manufacturing environmental equipment like pumps, samplers, and other measuring equipment, manufacturers frequently outsource the machining of their products’ individual parts. Machining equipment is typically complex and expensive, so most manufacturers contract with outside vendors to machine their parts, and then assemble parts into finished products in-house. While the cost barrier of in-house machining for environmental equipment manufacturers may be high, it can result in huge benefits. After making the investment in advanced machining equipment to bring machining in-house, QED has improved quality and reduced lead time while also achieving cost savings.

When it comes to achieving high material-removal rates in even the toughest materials, it’s hard to beat helical cutters. With the correct insert grades and cutting data, these cutters can achieve far greater depths of cut than non-helical milling tools without sacrificing reach or the ability to hold tolerance. This means higher rates of metal removal at speeds that reduce the time the inserts spend in-cut, simultaneously minimizing cycle times and maximizing tool life.

Looking back, two kinds of people lived in the United States in 2016: those who believed Donald Trump and those who believed data. But all was not as it seemed.

Many consider 2017 the "worst year ever” for data breaches and cyberattacks, largely due to the rise in ransomware. And IT experts predict it’s only going to get worse.

A survey by the Associated General Contractors of America concluded that approximately 62 percent of firms are unable to fill skilled trade positions--jobs that require a set of skills and knowledge but not necessarily a postsecondary degree. Seventy four percent of firms also predict a deficit of qualified skilled trade workers as baby boomers retire over the next five years. The good news is that employers are not sitting on the sidelines.

Weiler Abrasives Group announced the launch of a national fundraising campaign, Leading a Warriors’ Charge, in partnership with Workshops for Warriors, a nonprofit school that trains, certifies and helps place veterans, wounded warriors and transitioning service members into advanced manufacturing careers. Weiler donated $25,000 to kick off the year-long campaign that will support machining and welding training programs at the nonprofit trade school, as well as contribute to long-term growth of the organization.

Big Data! The Sensor Revolution! IoT! Industry 4.0! These terms are flying about with promise of improvements in capacity and efficiency, ushering in the “Third Industrial Revolution!” There is always hype when talking about what new technologies can deliver, but I see real and significant potential advances and will come to those who have the boldness, vision, and technical talent to effectively and efficiently develop these new technologies.

To achieve the quality and productivity requirements for most precision grinding operations, it is necessary that the grinding wheel is trued and dressed prior to grinding and periodically during the grinding operation. The truing process is initially carried out to correct for any wheel runout, create the required profile on the wheel, and condition the grinding wheel face.

To build cars, appliances and airplanes, it takes tools made in Idaho. At Micro 100 Tool Corp., a cutting-edge operation helps create cutting tools. "We make carbide cutting tools that are used in all machining and manufacturing operations around the world," said Dale Newberry, president of Micro 100 Tool.