Videos

With barely a touch, the multi-axis FlexArm REM-24D electronic tapping arm with a multi-position head moved gracefully around the part, making it easy to tap a part where needed and helping to eliminate operator fatigue and reduce the possibility of repetitive motion injuries.

PENTACUT-27 is a 5 cutting edge form tool that provides a highly consistent and economical approach to the forming operation. The blanks come in widths of 0.394”, 0.591” and 0.787”. Insert index is simple, accurately retaining insert position when renewing the cutting edge.

If you’re cutting in traditional tool paths and looking for faster, better or longer end mill performance -- look no further than the POW-R-FEED M934.

Tungaloy expands its TungForceRec shoulder milling cutter series with size 18 inserts, featuring a reverse-positive design and V-bottom structure for enhanced durability, rigidity, and reduced cutting resistance. Tungaloy’s TungForceRec delivers reliable, cost-effective solutions for versatile machining applications.

In a booth full of technology from multi-sensor vision systems, video-based inspection and measurement systems, and even old-school optical comparators, it was a small touchscreen indicator that packed a lot of punch.

Description
Jake Brown shares highlights from FABTECH 2024, where Hypertherm showcased its latest advancements in plasma and water jet cutting. The XPR 460 plasma system, now integrated by all OEMs, took center stage, along with the PowerMax, the industry’s top-selling handheld plasma cutter. Attendees also explored a two-headed water jet design for enhanced productivity and new software upgrades improving cutting speed and user experience. Plus, discussions on cobot integration offered a glimpse into the future of automation in cutting technology.

Join DAVI at FABTECH 2024 as they showcase the MCE e-POWER, the industry’s first fully electric plate roll. Watch a live demo of the iRoll eXtreme control system, featuring laser correction and AI-driven adjustments for unmatched precision. See how the electric model outperforms hydraulic systems in speed, efficiency, and maintenance. Plus, learn about the specs for larger electric machines and their impact on the industry.

Brian Knutson, Director of Sales at Visual Components, gives a quick look at what the company showcased at FABTECH 2024 in Orlando, Florida. Focused on welding automation and simulation, Visual Components offers software that integrates CAD files to improve productivity. With a catalog of 5,000+ components, users can efficiently program welds and tackle complex welding tasks using digital twin simulations.

Grab a bourbon and join us as Dennis Spaeth talks with Karl Kleppek, President, and Dustin Krueger, Director of Engineering at Jorgensen. In celebration of 75 years of innovation, they share how Jorgensen is tackling machining’s toughest challenges with advanced conveyor systems, cutting-edge coolant filtration, and chip management technologies.

Dennis Spaeth, publisher of Cutting Tool Engineering magazine, shares the 2025 publishing schedule of Cutting Tool Engineering magazine, highlighting the importance of audience engagement. The magazine will produce nine issues, balancing print and digital formats. A new digital-only magazine, CTE Plus, will launch in January, featuring IMTS coverage. Spaeth invites audience feedback to enhance future content and expresses gratitude for reader support as the media company aims for a successful 2025.

Camp Champ offers students hands-on experience in manufacturing. Participants rotate through stations to learn skills like inspection, lathe operation, and CNC machining. They create wooden pens and personalize them at the laser engraving station. The event highlights the importance of practical skills and career paths in manufacturing, encouraging students to consider apprenticeships and engage with local industry processes.

At IMTS 2024, Chris Halter showcased Oerlikon Balzers' latest innovations in PVD coating technology, featuring the new INVENTA system with Advanced Arc Technology for enhanced productivity and sustainability. Highlights included the BALINIT® ALCRONA EVO coating, offering superior wear resistance for gear cutting and forming applications, and the Domino Kila flex system for small-scale operations. Attendees also explored cutting-edge solutions from Oerlikon Metco and Oerlikon AM, emphasizing thermal spraying, metal additive manufacturing, and sustainable, high-performance surface technologies.

Explore System 3R's latest advancements in manufacturing automation. Anders Hagström introduces the Autonomous Mobile Robot (AMR), built to streamline material handling and boost production efficiency. The video also highlights the updated WorkShopManager 5.0 software, offering an improved user interface, advanced fixture management capabilities, and real-time dashboards to monitor equipment performance.

Join us for a special year-end episode of Bourbon With The Editor as we sit down with Ed Tichelaar, Michigan Application Engineer at Vargus USA, to explore the latest breakthroughs and innovations for 2025. From cutting-edge tooling like Mach Supersonic Threading, to the revolutionary new VT10 grade and the debut of new helical threading solutions, this conversation dives deep into how Vargus continues to push the boundaries of machining excellence.

In this episode, Dennis Spaeth and John Treese discuss Master Fluid Solutions over a glass of bourbon, exploring the company’s journey, products, and contributions to the industry. Established in 1951, Master Fluid Solutions has built a reputation for innovation in water-soluble cutting fluids, offering patented technologies and trusted advisory services to optimize customer operations. The company emphasizes community involvement, product development led by chemists, and robust training programs for new employees and distributors. At IMTS 2024, Master Fluid Solutions highlights industry advancements and its enduring commitment to excellence under its rebranded name while maintaining the legacy of the Trim brand, reintroduced in 2017.

Explore the advancements in gripping technology at the SMW Autoblok booth during IMTS 2024, focusing on a programmable movement gripper for clean environments. This technology enhances production efficiency with controlled grip force and movement. It features inductive couplers for rotation, electrically actuated systems, and feedback mechanisms for monitoring. The modular design and innovative clamping solutions cater to diverse applications, ensuring all workholding needs for automation are met.

James Sabatino, a sales engineer from Marubeni Citizen-Cincom, explains thread whirling technology used in CNC machining. This process is crucial for creating complex threads, especially in medical applications. It utilizes a spinning ring for controlled cutting, which is effective for tough materials like titanium. The modular units from MCC adapt to various machines, and innovations like tandem thread whirls enhance versatility. The A320 Swiss machine supports this technology for intricate part production.

NSK America Corporation manufactures high-speed precision spindles and micro grinders, offering adaptable systems for various machines. Their spindles reach speeds of 50,000 RPM and 80,000 RPM, suitable for micro and nano machining. The iSpeed series allows for quick tool changes, while the E3000 series features a 30mm straight spindle for specialty applications. NSK also provides electric micro grinders with multiple RPM options and compatibility with various attachments.

The United Grinding booth at IMTS 2024 features key innovations led by Simon Manns. The Walter Power Diamond machine celebrates its 30th anniversary with advanced erosion packages. The Helitronic Mini Plus includes a laser contour check and video conferencing. The Helitronic G 200 is an entry-level machine designed for lights-out operation. Precision measuring is showcased with the Helicheck Nano and Helicheck Plus, while automated tool production is demonstrated with a robot for efficient tool transport.

ZCC USA showcases its efficient cutting tools, including solid drills and milling products. New for 2024 are the GMX Series Universal End Mills and XML-12 high-feed mills, designed to enhance material removal efficiency. The company also introduces chip breakers and high-efficiency milling cutters for improved tool longevity, along with the YBH053 turning grade for hardened materials and the FMR11 milling cutter series for fast material removal. ZCC USA celebrates 20 years in the American market.