Mazak introduced the UN Series of high-speed vertical and horizontal machining centers, the UN-600/30V and UN-600/30H, respectively, to meet the high productivity, reliability, maintenance and automation requirements of the growing automotive manufacturing industry. Designed for the mass production of automotive components, these 30-taper machines feature an extremely small footprint as indicated by their UN (ultra-narrow) designation and are up to three times more productive per unit of floor space than normal-sized machines, according to the company. The UN Series machines are automation-friendly, allowing multiple machines to be placed together and tended by one robot.
The width of the UN-600/30V vertical machining center is just 27.4" and can accommodate a maximum workpiece diameter of approximately 23.6". This is made possible by interpolating the machine C- and Y- axes for the X-axis, which is programmed in the same way as a conventional machine X-axis. The UN-600/30V offers 20-tool storage capability.
The UN-600/30H horizontal machining center has the same maximum workpiece diameter of 23.6", and is substantially smaller than other horizontal machining centers in its class. This is achieved by the machine having a compound X-axis, whereby half of the axis stroke is on the machine table and the other half is on the machine column. The UN-600/30H features 30-tool storage capability.
New integral spindle/motors are used for faster acceleration/deceleration to provide unsurpassed high productivity. The UN Series machines feature high-speed 20,000 rpm machine spindles that accelerate to top speeds in just .55 seconds, and perform synchronized tapping at 8,000 rpm.
The machines’ linear guides and ballscrews are isolated from the machining area to prevent any problems caused by the accumulation of machined chips. Additionally, areas of the machine that require frequent access, such as the lubrication and air inlets, are centrally located for convenient maintenance to ensure high machine reliability.
Cone-shaped pins that support a workpiece by one or two ends during machining. The centers fit into holes drilled in the workpiece ends. Centers that turn with the workpiece are called “live” centers; those that do not are called “dead” centers.
Machining operation in which a tap, with teeth on its periphery, cuts internal threads in a predrilled hole having a smaller diameter than the tap diameter. Threads are formed by a combined rotary and axial-relative motion between tap and workpiece. See tap.
SmartBox 2.0 leverages MTConnect technology to deliver real-time manufacturing data, allowing shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the…
Both machines have two spindles and three turrets – two upper and one lower – for unequaled DONE IN ONEÆ part processing opportunities and high-volume throughput in single setups. The drum-style turrets provide 12 or 16 tool positions and rotary tool capability. Main machine spindles handle 4” bar…
These new Swiss-type machines use a collet plus single-motor ball spline drive for heightened accuracy and reduced material waste. A 10,000 rpm spindle and a variable vibrating system ensure the utmost in stable, repeatable performance. SYNCREX machines accommodate a maximum of 35 tools in a…
Through Mazak’s eight Technology Centers and five Technical Centers located throughout North America, the MPower program also gives customers convenient and local access to additional support. The centers are a place for advanced applications support, education and training, new technology…
The machines within the i-H Series sport new, ergonomic enclosures with compact footprints that require less floor space. In addition, Mazak equipped the machines with faster and more powerful turning spindles, space-saving milling spindles and a new parallel-type lower turret with optional live…
Among the primary enhancements on the VARIAXIS i-800 NEO is the MAZATROL SmoothAi CNC. It features such functions as SMOOTH Machining Configuration (SMC) for process optimization with real-time operator control of a wide range of cutting parameters and Ai Thermal Shield for stable machining…
The HCN-6800 NEO received numerous upgrades that take the previous generation’s performance to a new level of efficiency and ease-of-use. The standard spindle, table, and magazine have all received significant improvements, including an upgraded, new standard 43-tool drum-type magazine that reduces…
Designed for heavy-duty 5-axis machining and large, highly complex parts, the INTEGREX i-630V AG employs a powerful turning spindle with C-axis control and a rigid milling spindle with B-axis tilt of -30/+120 degrees, both of which are monitored via rotary axis scale feedback. During the All Axes…
The most prominent feature of the MAZATROL SmoothEz CNC is its 15" capacitive touch-screen display, which accommodates a full-width on-screen keyboard or up to 60 lines of code. The NC system operates on two 800 MHz CPUs with an expanded 512 MB of DDR3-SDRAM memory. In addition to its…
The VC-Ez Series begins with Mazak's introduction of the VC-Ez 20, and soon will include both smaller and larger machines, the VC-Ez 16 and VC-Ez 26. All VC-Ez Series machines sport C-frame designs with X and Y axis motion via moving tables and saddles. For rigidity and repeatable part…
PRODUCTS
