General Shop Equipment & Supplies

The choice of tapping driver, the component between the spindle and the tap, can affect the quality and accuracy of the threads as well as the rate of wear on the tap and the machine tool. This article discusses how features such as length compensation and self-reversing protect against damage caused by machine and tool errors.

A shop supervisor and education manager recount the evolution of a job that didn't proceed exactly as planned. Because the powder-metal part was harder and its as-pressed dimensions were not as accurate as originally expected, adjustments and improvisations were needed to produce the finished parts as quickly and as cheaply as quoted.

This article compares hard turning to grinding for finishing hardened steel parts and discusses which operation would be more appropriate for various situations. The article also looks at the machine tool, insert and cutting parameters required during hard turning.

Honing was originally a surface finishing operation that did not remove significant amounts of material. This article discusses brush honing, a process the authors say produces results similar to what honing was originally intended to produce. Proper boring is also discussed, because, according to the authors, a properly bored hole will not require further correction through modern aggressive stone honing techniques.

Copper can be difficult to EDM because its thermal conductivity changes electrode wear and process behavior. This guide covers the settings and strategy shops should review first.

Three different problems can cause a laser to make beveled cuts. As these problems interact, they create distinct patterns of bevel angles that require sophisticated mathematical analysis to sort out. This article discusses an experiment using Fourier analysis to determine which combination of problems caused the cyclical variation that was observed in the measurements of a laser's cutting angle.

Advancements in bandsawing are allowing shops to closely control the cost and precision of the operation. This article looks at such innovations as informational computer programs that provide advice on workpiece positioning and machine settings. Improvements in blade design and the applicability of these new blade geometries is also covered.

For drilling standard holes in metal, there are three primary types of drills: twist, spade and indexable insert. This article discusses the pros and cons of each design and the applications for which each might be appropriate. Factors considered include hole depth, tool cost, drill speed, coolant delivery, tool inventory required, machine tool requirements and expected tool life.

When hole depths exceed four times the drill diameter, problems with cooling and chip evacuation can arise. This article discusses these problems and the drill geometries, machining parameters and coolant options that can minimize them. Charts are included giving speeds and feeds for various workpieces and drill diameters.

In 1995, the Big Three automakers dropped their individual quality programs and requirements for suppliers and adopted a common program based on ISO 9000. This article discusses how the automakers' standard, called QS-9000, was developed and how they plan to implement and enforce it. Some advice for suppliers planning to earn QS-9000 registration is also given.