Software & Digital Solutions

Articles • April 1, 2016 • William Leventon

Suite of power-cutting control applications

Machine tool idling, unnecessary pump rotation and continuously running peripheral equipment drive up machining costs. These energy wasters are in the crosshairs of a new suite of power-cutting control applications from Japanese machine tool builder Okuma Corp.

Articles • April 1, 2016 • William Leventon

OS integrates machine tool into corporate network

To bring all kinds of useful information right to a machine and facilitate a company's implementation of Industry 4.0 processing tools, INDEX Corp. has begun supplying its machine tools with a new operating system. Called Xpanel, the OS integrates a machine into a corporate network, allowing machine operators to receive information from other parts of an enterprise. Operators can access drawings, setup sheets, user manuals, quality requirements, and circuit and hydraulic diagrams on a machine's control panel.

Articles • April 1, 2016 • Kip Hanson

Accurate shop floor scheduling is important, but often hard to achieve

Without a manufacturing schedule, workpiece materials don't arrive on time, machine tools sit idle and customers fume. However, scheduling is difficult, especially when multiple-level assemblies and large numbers of components are involved. To meet this need, software companies have developed complex, integrated enterprise resource planning (ERP) systems. Hundreds of such systems exist, from giant multisite suites able to manage (OEMs') needs to those suitable for a job shop with a handful of employees.

Articles • March 1, 2016

Neat ripple effect

Lindquist Machine Corp. is a custom-machinery builder that relies on its CAD/CAM system to keep its workflow flexible, break bottlenecks and reduce lead times. The Green Bay, Wis., shop has one programmer to do complicated programming, but most of the workers on the shop floor can write, or at least modify, programs.

Articles • March 1, 2016 • William Leventon

A control system for quickly programming industrial robots

Teach your robot well: A new control system can reduce the time to set up and program industrial robots from an hour or more to just minutes, according to the Finnish research organization that developed it.

Articles • March 1, 2016 • William Leventon

A special electrical cabinet that lets users connect sensors to gather machine data

Networking option: Could the introduction of a small electrical cabinet turn out to be a big step toward more widespread implementation of the Industrial Internet of Things? This special electrical cabinet, called the SmartBox, was developed by machine tool builder Mazak Corp., working in collaboration with networking equipment provider Cisco Systems Inc. The SmartBox is designed to overcome concerns about complexity and security that have led to resistance to connecting machine tools to a plantwide network.

Articles • March 1, 2016 • Pete Tecos

Measuring asset performance

In today's hypercompetitive, globalized economy, businesses are pressured to do more, do it faster, do it right the first time and do it all with fewer resources. The Internet of Things and Industry 4.0 have given birth to asset-monitoring software that should enhance competitiveness in this environment, but it can also be like turning on a waterfall of data that raises the risk of "task overload." Faced with task overload, most people focus on what they think is most important while a seemingly peripheral task is temporarily ignored.

Articles • March 1, 2016 • William Leventon

Spindle maintenance pays

Every machine tool owner can reap benefits from a good spindle maintenance program. These include reductions in costly unplanned machine downtime, longer spindle life and improved part quality. But effective spindle maintenance requires perseverance and the appropriate technology—plus a little common sense.

News • March 1, 2016

SmartCAMcnc opens new CNC training center

SmartCAMcnc, Springfield, Ore., recently announced the opening of a new instruction center for training CNC programmers to use the SmartCAM Computer-Aided Manufacturing (CAM) software family. The new facility is located at the company's corporate headquarters in Springfield.

News • February 25, 2016 • Dennis Spaeth

Analysis: Manufacturers beginning to operate like software companies

An online San Francisco Chronicle report posted Feb. 18—"Hacker ethos comes to the factory floor"—suggests that large and small manufacturers alike "are beginning to think and operate like software companies." And, just for the record, that's a good thing, say the authors: Mark Muro, a senior fellow and the policy director of the Metropolitan Policy Program at the Brookings Institution, and Kelly Kline, the economic development director and chief innovation officer of the city of Fremont, Calif.

News • February 18, 2016

Tech institute partners with industry to make generic tool data public

NTB Interstate University of Technology Buchs, an institute that specializes in engineering informatics, recently announced a new website, gtc-tools.com, which provides information to the public on the Generic Tool Catalog (GTC) cutting tool data exchange format, according to a joint news release issued Feb. 9. The GTC data exchange format was developed through collaboration among machining hardware and software leaders Siemens PLM Software, Sandvik Coromant, Iscar and Kennametal.

News • February 11, 2016

Digital manufacturing group aids national cybersecurity adoption

The Digital Manufacturing and Design Innovation Institute (DMDII), Chicago, announced Feb. 10 that it has issued $15 million in national contract research awards that include funding to test and aid compliance with the nation's cybersecurity standards for digital manufacturing, according to a news release from the group. The money will be distributed among six new projects with 27 DMDII partners in 17 states.