Alan Richter

There are five tool tips for moldmakers for speeding up production and aiding in highly repeatable, precision machining. Included are deep-hole drills to avoid pecking, high-feed cutters, tools for reducing EDMing, high-precision cutters and PCBN cutting tools.

With through-tool minimum-quantity lubrication, machine shops may be able to decrease coolant costs and increase productivity and part quality. But, they have to invest in equipment and tooling to achieve those results.

Creating the machine tools that make microparts.

Reducing setups and increasing safety by multitask machining large parts.

Features needed by thread mills to create long, internal threads.

Pros and cons of waterjet cutting at the highest available pressure.

Benefits of a sliding-headstock machine with no guide bushing.

Machine tool builder and its micromilling machine.

Tool material and other requirements for effective drilling of composites.

Ways to best apply indexable-insert boring bars for small holes.

The role of microabrasive blasting when finishing implantable medical parts.

Making microholes with a chemical process called photoetching.

Ensuring accurate measurement of parts with ever tighter tolerances. As part tolerances continue to tighten across the board, accurately and consistently measuring them becomes more of a challenge.

What manufacturers should do to become suppliers of aerospace parts. Making aerospace parts can be lucrative, especially while the industry is experiencing record-setting growth, but manufacturers need to be prepared before quoting those jobs.

Automation of sawing operations. Just as there are numerous ways to saw bar stock, multiple methods exist to automate the sawing operation.

Options for and considerations when micro-holemaking.

Die and mold shop carves a niche by focusing on contour and hard milling.

Tool and die shop continues to expand and add advanced technology to prepare for the road ahead.

Growth in U.S. manufacturing is expected to slow next year, but a gloomy picture is not on the horizon.

Targeting only certain processes for automation and maintaining flexibility can pay big dividends.

F&F Screw Machine Products continues to to diversify by producing the thread whirling tools applied to produce many medical parts.

A die shop that couldn't find cutting tools 'good enough' for its high-speed machining applications perfected its own design.

A look at single-pass bore finishing with multiple-spindle honing machines.

A flexible and reconfigurable machine tool is used during assembly of aerospace parts.

Wire EDMing large and tall workpieces.

Cutting tool geometry considerations when micromachining.

Blended Technology, screw machining, screw machine, milling, Montague Tool, Milan Screw Products

Remanufacturing brings new and improved life to old and tired equipment.

Remanufacturing brings new and improved life to old and tired equipment.

Compared to AlTiN and TiAlN, the percentage of aluminum is higher in an aluminum-chromium-nitride PVD tool coating.

Considerations when machining gray and ductile cast iron with carbide, PCBN and PCD cutting tools.

Considerations when choosing between a Swiss-style machine, with its sliding headstock, and a conventional fixed-headstock CNC lathe.

Pick-and-place robots boost productivity and, say experts, may save U.S. shops.

The Schleifring Grinding Symposium 2005 presented the latest in grinding technology.

Radial chip thinning boosts productivity by permitting a cutting tool to run at a higher feed per tooth when roughing.

A custom machine tool can make economic sense when looking to increase productivity for a specific application.

Considerations when deciding to run hard-balanced or balanceable toolholders.

Understanding pitch-diameter limits and class of thread fit helps in specifying the appropriate tap for the job.

Heavy-metal boring bars are for finishing holes too deep for lower-cost steel bars but not deep enough to justify the expense of carbide one.

Guidelines and considerations when selecting a media for mass finishing.

Toolmakers tout the benefits of variable-helix endmills.

peel grinding, making automotive parts, cylindrical parts, grinding wheels

Selecting and making the most of an angle head when other tooling can't get the job done.

The latest grades of polycrystalline diamond mix coarse and fine particles to increase packing density and yield a more continuous cutting edge.

Cutting tool considerations for effectively machining titanium medical parts.

A look at applications and considerations for NC rotary tables.

A series of short Articles on the subject of minimizing or eliminating manual mold polishing.

CTE's first cost-justification and planned-expenditures survey reveals what metalcutting companies intend to buy in 2004 and why.

Molybdenum disulfide tool coatings improve the machining of aluminum, titanium and nickel-base alloys--even when dry.

Fundamental maintenance practices and troubleshooting tips to help achieve problem-free sawing.