Fourth and goal -- time to score

Author Michael Deren
Published
October 01, 2011 - 11:15am

Like many sports fans, my thoughts turn to football this time of year. But I’m also thinking about the fiscal fourth quarter and obtaining extra equipment for the shop that we couldn’t afford earlier in the year.

Typically, there are unspent funds in a company’s coffers. These funds were allocated for purchases but, for one reason or another, haven’t been spent. Now is the time of year to ask your supervisor or manager if any discretionary funds exist. Usually, these funds are available for anyone in the company to make departmental purchases. If those funds go unspent over the course of the year, management usually will reduce next year’s budget by at least that amount.

In the late 1990s, I worked for a privately held company with fewer than 50 employees. One October, I asked the owner if there were any funds that needed to be spent before the end of the calendar or fiscal year. He asked me how much I wanted to spend and told me to provide the request by December 31. 

I then went into the shop and asked the machinists what they needed. One guy said a tool cabinet, another wanted for a good modular boring bar system, and others voiced their requests as well. As a result, I presented the machinists with a host of catalogs to search through. “Pick out what you need,” I said, instructing them to give me their choices by the end of the week. 

The end of the week came and went without receiving their choices. I asked what was taking so long. A couple of machinists said they were concerned about losing their end-of-the-year bonuses because of the purchases. I told them this had nothing to do with their bonuses and was from a different account. They didn’t believe me until I had the general manager explain it to them. 

They finally gave me their “wish list,” which totaled about $10,000. I gave the list, with prices, to the owner and explained each item and its benefit. He looked at the list, looked at me and told me to place the order—no questions asked. Needless to say, our tooling rep was ecstatic. 

The next October, the guys approached me about how much they could spend! 

This is also the time of year to consider major expenditures for next year. Do you need to replace any equipment, such as a mill or lathe, or add equipment? These are capital expenses and need to be allocated in next year’s budget. Otherwise, you probably won’t see the equipment. Exceptions include machines required to meet unexpected increases in job volume and replacing vital machines that unexpectedly break down and are too costly to repair.

Carefully evaluate your needs for next year. What can you purchase that will significantly improve productivity? I’m currently examining some good, used automatic surface grinders to replace a WWII-vintage Norton grinder. The poor operator’s arms are scraping the ground from cranking the grinder’s wheels. 

A machine to get the job done properly doesn’t have to cost hundreds of thousands of dollars. The right piece of equipment might require a capital investment of less than $10,000, but the purchase won’t occur if the proposal doesn’t get in front of management.

The funds are probably there for this and next year’s wish list. Your task is to claim your fair share and maybe others’ shares if they aren’t quick enough. It’s fourth and goal. Will you score?

Related Glossary Terms

  • boring

    boring

    Enlarging a hole that already has been drilled or cored. Generally, it is an operation of truing the previously drilled hole with a single-point, lathe-type tool. Boring is essentially internal turning, in that usually a single-point cutting tool forms the internal shape. Some tools are available with two cutting edges to balance cutting forces.

  • boring bar

    boring bar

    Essentially a cantilever beam that holds one or more cutting tools in position during a boring operation. Can be held stationary and moved axially while the workpiece revolves around it, or revolved and moved axially while the workpiece is held stationary, or a combination of these actions. Installed on milling, drilling and boring machines, as well as lathes and machining centers.

  • lathe

    lathe

    Turning machine capable of sawing, milling, grinding, gear-cutting, drilling, reaming, boring, threading, facing, chamfering, grooving, knurling, spinning, parting, necking, taper-cutting, and cam- and eccentric-cutting, as well as step- and straight-turning. Comes in a variety of forms, ranging from manual to semiautomatic to fully automatic, with major types being engine lathes, turning and contouring lathes, turret lathes and numerical-control lathes. The engine lathe consists of a headstock and spindle, tailstock, bed, carriage (complete with apron) and cross slides. Features include gear- (speed) and feed-selector levers, toolpost, compound rest, lead screw and reversing lead screw, threading dial and rapid-traverse lever. Special lathe types include through-the-spindle, camshaft and crankshaft, brake drum and rotor, spinning and gun-barrel machines. Toolroom and bench lathes are used for precision work; the former for tool-and-die work and similar tasks, the latter for small workpieces (instruments, watches), normally without a power feed. Models are typically designated according to their “swing,” or the largest-diameter workpiece that can be rotated; bed length, or the distance between centers; and horsepower generated. See turning machine.

  • milling machine ( mill)

    milling machine ( mill)

    Runs endmills and arbor-mounted milling cutters. Features include a head with a spindle that drives the cutters; a column, knee and table that provide motion in the three Cartesian axes; and a base that supports the components and houses the cutting-fluid pump and reservoir. The work is mounted on the table and fed into the rotating cutter or endmill to accomplish the milling steps; vertical milling machines also feed endmills into the work by means of a spindle-mounted quill. Models range from small manual machines to big bed-type and duplex mills. All take one of three basic forms: vertical, horizontal or convertible horizontal/vertical. Vertical machines may be knee-type (the table is mounted on a knee that can be elevated) or bed-type (the table is securely supported and only moves horizontally). In general, horizontal machines are bigger and more powerful, while vertical machines are lighter but more versatile and easier to set up and operate.

Author

Machinist's Corner Columnist

Michael Deren is a manufacturing engineer/project manager and a regular CTE contributor. He can be reached via e-mail at mderen1@wi.rr.com.