Machining

Full-diameter slotting of steel

ProvenCut recipe 551 shows how to achieve a high material removal rate while maintaining a reliable cut using a light-duty machine with a 6.35 mm (0.25") endmill to slot 4140 alloy steel.

The video, a supplement to our Shop Operations column in the June 2020 issue of Cutting Tool Engineering, shows the slotting operation in action. To learn more about when full-diameter steel slotting is the only option, read the related Shop Operations column.

Machining a hardened ring gear

Using a Tormach 1100 CNC mill, ProvenCut demonstrates Recipe 502, a Fusion 360 adaptive roughing strategy run at 12.2 m/min. (40 sfm) and 0.033 mm/tooth (0.0013 ipt) with a 15.875 mm (0.625") axial DOC (ap) and 0.508 mm (0.02") radial DOC (ae). The demonstration shows a standard four-flute carbide endmill machining 8620 alloy steel hardened to 55 HRC.