Machining

The CNC Chef: Taming chatter | Episode 7

In the seventh episode of The CNC Chef, Bob Warfield of the CNCCookbook outlines steps that will help you tame chatter.

About The CNC Chef Video Series: Bob Warfield founded CNCCookbook.com and built it up to be one of the most popular CNC Blogs on the Internet. Thanks to his work with CNCCookbook and the G-Wizard software series, Warfield routinely receives questions from shops all over the world. For more information about the CNC Chef, visit his website here.

Occupational-hazard study: Hardmetal workers can breathe easy

Workers in the hardmetal industry are not at increased risk for lung cancer or any of 63 other potential causes of death, concluded the largest and most definitive study on this population to date. The University of Pittsburgh Graduate School of Public Health-led study of more than 32,000 workers in five countries was performed after smaller studies indicated that tungsten carbide with a cobalt binder—the primary ingredients in hardmetal—may be linked to an increased risk of lung cancer. Hardmetal is a human-made substance second only to diamond in hardness. It's used in metal cutting tools and drill bits.

Productive Times: Sold on a cell

OSG on cutting aluminum auto parts with Micro Technology

Micro Technology Inc., Tullahoma, Tenn., makes parts that are used to mount to automotive engine blocks to be robotically transported through assembly lines. The company uses HAAS VF-3 with CAT40 taper tools. One part is 6061 Aluminum with a tolerance requirement of +/- 0.002" and was being machined with a face mill at 3,000RPM 120IPM with 1.25" axial and 1.2" radial depth of cut. The challenge: Improve productivity without sacrificing quality and accuracy. OSG Tap & Die describes their solution in a recent web feature:

What's shakin'? Seco Tools on vibration control

Seco Tools looks at passive and dynamic vibration control in a recent technical article on the company's web site. In metalcutting, vibration is generated by the changing forces that occur when making chips. The intermittent forces are apparent in the interrupted cutting process of milling and also appear in turning operations when the toolholder bar is periodically loaded and unloaded as chips form and break. A passive/dynamic approach to vibration control for tools involves application of a tuned mass damper concept.

Shop Operations: A fresh look at 1-2-3 blocks

Three steps to optimizing machining