Software

Intro to CNC trade secrets

Robotics and the Ethernet

A Rockwell Automation representative talks about the Ethernet trend based on open standards and how its potential application for many industries. The video captures a robot arm sorting and aligning pucks. Driving the automation are Stratix switches, which were jointly developed by Cisco and Rockwell Automation.

Iscar offers IQcloud overview

Iscar Metals Inc. has introduced IQcloud, new software designed to streamline the front-end of cutting tool purchases by helping programmers condense the time it takes to get the cutting tool assembly into manufacturing technologies that they are using, whether that's CAD/CAM verification or tool management.

OMAX expands abrasive waterjet training program

OMAX® Corp., a global leader in advanced abrasive waterjet technology, has increased the capacity of its state-of-the-art training center in Kent, Wash., to provide OMAX and MAXIEM® JetMachining® Center owners with enhanced resources for improved productivity and profitability. As a key element of the company’s headquarters and manufacturing campus, the training center features a new technology classroom that supplements an existing equipment lab.

Software

Industry News for Software

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Ceratizit USA has named Eric Gerringer as the company’s new technical director. Gerringer brings over 25 years of leadership development and applications experience to the role with his expertise in strategic leadership, business development and technical engineering.
ABB Robotics is sponsoring MassRobotics, a leading innovation hub and startup accelerator for robotics in the United States.
MSI Viking, a distributor of precision metrology systems and calibration services, has expanded its long-standing partnership with Mahr, a global leader in high-precision metrology instruments.
Universal Robots, the Danish collaborative robot (cobot) company, has today presented for the first time the UR AI Accelerator – a ready-to-use hardware and software toolkit created to further enable the development of AI-powered cobot applications.
Ceratizit has added Carlos Garza as the company’s new business development leader for the oil and gas industry sector.
At the 2024 IMTS Show, EasyCMM will showcase its Chameleon retrofit CMM motion controller and Mediator CMM software at Booth #134750 in the East Building at McCormick Place, Chicago.
3D scanning and optical tracking solutions powered by Verisurf Software.
Hypertherm Associates, a U.S.-based manufacturer of industrial cutting products and software, is gearing up for FABTECH Canada 2024, a metal forming, fabricating, welding and finishing event.
Concepts NREC a developer of software, engineering, and manufacturing solutions for the turbomachinery industry, has acquired RBTS, Inc., a company known for its expertise in rotordynamics engineering and software solutions.
Mastercam, a provider of CAM software, has appointed Susan Brandt as its new president, effective February 12.
ModuleWorks, a software provider for the CAD/CAM industry, has partnered with DN Solutions, a CNC machine tool builder, involving equity investment and business cooperation.  
Wolfram Manufacturing Technologies, a developer and integrator of advanced machine tool technologies, has expanded its machine shop footprint, adding new machines and tripling machining throughput. These advances will be showcased at an open house scheduled for February 1, 2024.
The Christmas season and its traditions may have faded into memory, but one traditional Christmas icon now has a metal counterpart that will last for many Christmases to come.
Scheduling jobs is one of the most important tasks in a manufacturing enterprise. Here are 10 ways that enterprise resource planning can help make scheduling great.
As a pioneer in friction stir welding technology, Mazak MegaStir will display some of its latest developments for that advanced joining process at Fabtech.
Smart software is paving the way to optimized production and improved decision-making. Digital technology and smart software have already transformed the machining industry with unprecedented access to actionable data for better results in less time.
Star Cutter Company has hired Robert “Bob” Tennant as its round tool engineering manager overseeing three product lines, each produced at a dedicated facility. 
Melbourne, Australia-based machine tool builder ANCA has been granted a U.S. patent for Motor Temperature Control, a technique that dramatically improves the stability of precision machine tools.
Emuge-Franken USA, Grob Systems Inc. and Concepts NREC are holding a complimentary Tech Day on June 7 from 10 a.m. to 1 p.m. Eastern time at the Emuge Technology Center in West Boylston, Massachusetts.
Ceratizit’s executive director of technology and solutions, Mark Blosser, will bring future-oriented manufacturing solutions to Siemens Realize Live.
TN Vaerktoejsslibning, Denmark’s second-largest precision tooling company, is deploying NUMROTO, the programming system for tool grinding from NUM, across its entire production floor. The company cites highly successful long-term experience of the software, together with excellent technical support from NUM, as the key reasons for choosing to standardize on NUMROTO.
Get improved machining quality, higher availability and longer working life with hydrostatic machine tool components.
Toyota Gazoo Racing Europe went from being a specialist in high-performance motor sports to an open-market vendor of five-axis CNC machining.
At this year’s Eastec trade show, Rush Machinery plans to display the FC-350W wheel truing and dressing machine with new accessories and functionality as well as the Auto-Cut carbide rod cut-off machine. 
Mastercam, the world’s most used CAM software, and Andrew Crowe, a manufacturing leader and speaker to the White House and Pentagon, recently presented Benjamin Franklin High School with software, equipment and Crowe's vision to establish an advanced manufacturing program at the school.
Through a partnership with Siemens, machine tool builder DMG Mori offers an entry-level, compact machine that works a 440-pound steel workpiece into a rock bit with better tool life, a higher degree of accuracy and higher overall production efficiencies.
CNC Software LLC, developer of Mastercam, announced that Liz Shovlin has joined the company as marketing director.
Under a new partnership that provides G code simulation with Mastercam, users can simulate the entire machining process with the click of a button.
Mastercam is the most widely used CAM for the 28th year in a row.
CNC Software hosts a Manufacturing Day event Oct. 7.
At the International Manufacturing Technology Show (IMTS) 2022, CGTech demonstrated its simulation software Vericut 9.3, which the company says boasts enhancements and new features to the core software to create smarter, more efficient manufacturing processes.
Mikrosan has a complete manufacturing process chain. Its core competence is the manufacturing of all the screws and barrels in-house, as customer requirements can be better fulfilled.
Mastercam sponsored competition encourages innovative design and manufacturing.
Emuge-Franken USA, Grob Systems Inc. and Open Mind Technologies are jointly holding a complimentary mold and die workshop July 20 from 10 a.m. to 1 p.m. ET at the Emuge Technology Center in West Boylston, Mass.
Industry input drives multiaxis, mill-turn advancements.
Genesee Global, a manufacturing services provider based in Rochester, N.Y., recently passed the 20-year mark as a Global Shop Solutions customer. Global Shop Solutions is a provider of ERP software to manufacturers around the globe.
CNC Software LLC, the developer of Mastercam, announced that with the closing of 4D Engineering Ltd., the United Kingdom region will now be supported by a new business entity, Mastercam UK.
Magalie Jackson has been named Cluster Manager of Sandvik Coromant Canada.
A technical guide on creating the perfect endmill.
Tindle Construction Inc. uses RADAN nesting and MRP essentials to efficiently process high volumes of sheet metal parts.
CNC Software LLC, the developers of Mastercam, named Nicolas Le Moigne as its director of sales for Europe, Middle East, and Africa (EMEA).
Today’s manufacturing customers expect fast turnaround times, competitive pricing, and on-time delivery of quality parts with every job. Achieving these outcomes requires a variety of capabilities called the “Great 8 of Manufacturing.”
Open Mind Technologies AG, a developer of CAD/CAM software solutions, teamed up with Haimer to perform 5-axis machining of a panther out of aluminum.
Mastercam is the most widely used CAM for the 27th year in a row.
The Mastercam Certification is a rigorous set of knowledge-based and practical tests that demonstrate a programmer’s ability to work effectively with CAM software, overcome common issues facing today’s shops, and produce high-quality finished parts.
ANCA honors its history by producing technology for the need of manufacturers today and in the future.
The heterogenous partnership produces a commercial implementation of a new turning technology.
Sandvik Coromant's CoroPlus MachiningInsights platform is an expansion of the company’s CoroPlus suite of connectivity software. The platform gives manufacturers greater visibility of CNC machine tools and machining processes, and to provide the tools needed to analyze, identify, and eliminate common sources of downtime and inefficiency.
International kitchen cabinet hardware manufacturer uses CGTech’s VERICUT to train machining apprentices.
CNC Software Inc., developer of Mastercam CAD/CAM software, has become a member of the Oregon Manufacturing Innovation Center Research and Development (OMIC R&D).
Unlike cutting tool manufacturers who produce the same product, the same SKUs, year after year, engineer-to-order cutting tool manufacturers are constantly managing revisions to meet the custom, one-of-a-kind demands of customers.
CNC Software Inc. changed its U.S. industrial channel for Mastercam CAD/CAM software to now also serve its educational customers throughout the country.
TDM Systems names Jean-Paul Seuren vice president of global sales and marketing.
Eriez, a supplier of separation technologies, expanded its Wager Road manufacturing and testing facility that will support Eriez’ strategic growth initiatives for global research and development, aftermarket repair and testing, and recycling equipment technology.
CNC Software Inc. in Tolland, Conn., developers of Mastercam software, has named Paco Agrafojo as marketing director.
ASCO Power Technologies, which manufactures automatic transfer switches, switchgear and other power management products, solved manufacturing issues by integrating Jetcam Expert nesting software throughout its facility.
TDM Systems, the Schaumburg, Illinois, provider of tool data management systems has appointed Desarrollo de Sistemas Informáticos (DSI) as a value-added reseller of TDM software in Mexico.
CNC Software Inc., the Tolland, Connecticut-based developers of Mastercam, named Raf Lobato European sales director to further develop the company’s distribution channel and identify areas for growth and improvement.
Capital Machine and OMAX Waterjet Corp. host three days of one-on-one machinery demonstrations showcasing the OMAX 80X Series JetMachining Center.
Mastercam has launched the Mastercam Educators Alliance (MEA) to bring together the community of educators that teach and use Mastercam and provide a platform for sharing valuable information.
Takumi USA has partnered with Renishaw to be the first CNC machine tool brand to offer Renishaw’s Set and Inspect app for the Fanuc control.
CHARLESTON, South Carolina. // Fast-track companies are redeploying capex in quarters two and three in favor of a 12-step visual commerce program offered by ATLATL Software. While many companies are suffering from static selling processes, the 12-step Accelerator program directly addresses how businesses can expedite selling online and generate revenue rapidly.

HCL Technologies Ltd., a global technology company, announced a program to provide a free CAMWorks home license and technology upgrade for customers during April and May in an effort to minimize disruption from COVID-19.
May 14 (Tolland, Connecticut) –- CNC Software Inc. has made free training available to those looking to sharpen their skills using Mastercam CAD/CAM software. Until June 30, users can sign up to take a full set of Mastercam core classes through Mastercam University.
May 5, 2020 — In the midst of the corona crisis, in between restrictions on movement and contact, a key word that seems to be a universal remedy for industry and the economy is suddenly doing the rounds again: digitalisation. The virologists who are constantly searching for answers surrounding the corona epidemic should be able to use the large quantity of anonymised data of mobile phones in order to better understand how the population is behaving and thus make better predictions on curbing the spread. The importance of well-known digital tools for communication and remote visualisation is increasing significantly in light of the need for isolation and physical distancing and they are being used across all economic sectors. Politicians, doctors and boardrooms are holding meetings in video conferences, schools are transferring their lessons to moving image clips and remote maintenance tools obtain the status of a "system-critical" component.
The coronavirus shutdown is an extreme situation for the entire economy and is hitting the CNC industry hard. Although there is huge uncertainty, we can be sure of one thing: Falling into a state of shock is the most dangerous reaction to this acute situation and is therefore not an option. Instead, the best way to counteract the problem is with a mix of flexibility, optimism and solidarity.
Gleason Metrology Systems’ A2LA Accredited Gear Calibration Laboratory has added ISO/IEC 17025:2017 accreditation and invested in new metrology equipment to expand the scope of its gear calibration services.
Burr Oak Tool Inc. is a leading producer of dies used to produce two types of fins for window air conditioners. Evaporator fins on the side of the air conditioner inside the window transfer heat from the inside air to the cold refrigerant flowing through the evaporator coil. Compressor fins located on the side of the air conditioner outside the window move heat from the now hot refrigerant to the outside air. Burr Oak Tool dies progressively stretch and reform the fins through a series of metal forming operations that extrude and reduce the thickness of the fins.
Munich-based MVTec Software GmbH, a leading international provider of machine vision software, has filled two leading positions. In his capacity as the new technical product manager, Mario Bohnacker has been responsible for the technical enhancement of the standard machine vision software HALCON since January 2020. Christian Eckstein joined the team in August 2019 as the new business developer and partner manager.
Systima Technologies Inc., Kirkland, Washington, manufactures components for the defense, space and commercial markets. The company was founded in 2008 but has quadrupled in the four years since 2015. Materials and Process Engineer Marc Staiger realized early on that the forecast growth would require them to have better material management; “At that time we had around 20 rolls on-site, which we were managing out time with Excel spreadsheets, but information was not up-to-date and was scattered across PCs across the network. Also, it involved a lot of manual work counting out-time.”
Sandvik Coromant wins the Technical Excellence Award from Ford Motor Co. for tool and process monitoring application of a gear grinding operation. The award was presented at a ceremony in Michigan on Nov. 7, 2019.
Manufacturers are looking to lower costs and increase speed without sacrificing quality. This means getting more done in less time with less manpower, less scrap and fewer mistakes. To do this, the manufacturing industry is investing more in automation.
Smart manufacturing, or Industry 4.0, is transforming manufacturing back into an economic powerhouse. Industry 4.0 helps companies digitally transform manufacturing operations to provide new capabilities, reduce costs, empower teams, improve decision-making and create better ways of doing business. An integral part of smart manufacturing is the concept of the digital thread, which is key to capturing and managing the information associated with manufacturing operations.
Private equity firms are snapping up manufacturing companies at a quick pace, setting off a merger and acquisition gold rush while leaving multicloud manufacturing systems unprotected in a zero-trust world.
API Services has added coordinate measuring machine calibration to its portfolio of machine tool, industrial robot and laser tracker calibration services. API offers both a standard CMM certification and a premium CMM calibration service to original OEM CMM specifications.
Headquartered in Marijampolė, Lithuania, industrial manufacturer Stevila offers precision CNC milling and turning and assembly services on a subcontracting basis, producing parts based on customers’ designs in varying batch sizes. Employing an impressive array of CNC equipment in combination with traditional non-programmed metalworking machines, the company serves clients and partners throughout Europe’s energy, automation, medical, printing machines and other industries. Parts produced by Stevila include everything from expansion bushes and cleaning nozzles to drive-sensor adjust blocks and parts for brake discs.
New Territory Account Manager Jim Ellingsen has been hired by the Hexagon Manufacturing Intelligence Production Software business as a member of the sales team for NCSIMUL manufacturing simulation software.
API Services, Rockville, Maryland, one of North America’s largest nationwide providers of on-site metrology and laser tracker rental services has launched a recertified laser tracker operation. API Services is a wholly owned division of Automated Precision Inc. (API) whose CEO, Kam Lau, invented the laser tracker. The API Radian laser tracker series offers the smallest lightest and most accurate trackers available.
The Hexagon Manufacturing Intelligence Production Software business has hired new Applications Engineer Lisa Cameron to support customers of the ALPHACAM CAM software for metal, stone and wood.
When parts manufacturers enter the world of Industry 4.0, in which their operations are data driven, they will need production control software, such as a program for enterprise resource planning or materials requirement planning. In his new book “How to Implement a Manufacturing System,” Martin Bailey covers the best practices and pitfalls when implementing an MRP/ERP system.
According to a new market report pertaining to the global manufacturing operations management software market, the global manufacturing operations management software market is projected to reach a value of US$ 17 Bn by 2027. The MOM software market is projected to expand at a CAGR of ~10% from 2019 to 2027. Growth of the market can be attributed to the shift of manufacturing toward digitization.
ProShop USA, Bellingham, Washington, is donating ProShop ERP software to the student-run Eagle Manufacturing business at Brown County High School in Nashville, Indiana.
High QA Inc., the developer of Inspection Manager quality management software, has established a headquarters operation in Sevenum, Netherlands, to directly serve its customers on the European continent. High QA Europe is headed by its European Sales Director Hans Derks. Netherlands native Derks is a 30-plus year veteran of the manufacturing software industry.
Manufacturers face continual pressure to expand margins and be more profitable. Smart manufacturing can bring real bottom-line value to a business, helping it do more with less.
In 2017, Tulip raised $13 million with help from New Enterprise Associates Inc., Pitango Venture Capital and a handful of investors who already were onboard for the seed round. Now the Somerville, Massachusetts, startup is back with a round of financing that’s three times that. Toolmaker DMG Mori has joined the ranks, along with Vertex Ventures.
Manufacturing is transitioning from a linear supply chain world to a much more adaptable internet of goods. Just as the internet is built on the TCP/IP stack, the internet of goods will be built on a new manufacturing stack that goes beyond the factory floor.
[Hazlet, NJ]  High QA, Inc., the developer of Inspection Manager™ Quality Management Software, has appointed Christopher (Chris) Mendicino to the position of Vice President of Professional Services and Jim Moroz to the position of Senior Software Support Applications Engineer.
SCHAUMBURG, IL – Now bustling with activity and yet another example of its commitment to the North American manufacturing industry and “Customer First”, HEIDENHAIN has recently opened its TNC-CNC Academy.
The Hexagon Manufacturing Intelligence Production Software business has hired new Territory Sales Manager Mike Szymkiewicz to support sales and existing users of the RADAN solution for sheet metal in the Southeastern United States.
The Hexagon Manufacturing Intelligence Production Software business has hired new Account Manager Nicole Scott to oversee accounts for its metalcutting CAD/CAM customers in Texas and Oklahoma.
Methods Machine Tools Inc. announced that its board of directors has appointed Mark Wright as its president and CEO. Wright will assume all operating functions of Methods Machine Tools, including the Sudbury, Massachusetts, headquarters and all seven direct offices throughout the U.S., as well as its national distribution network.
Engine development company Roush Yates Manufacturing Solutions (RYMS) will now use ProShop USA Inc.’s software to manage its advanced manufacturing shop. ProShop’s comprehensive ERP software allows users to control every step in the manufacturing process, from pricing and inventory to inspection data and shipping documentation. The software is especially beneficial to AS 9100 and ISO 9001 certified facilities such as Roush Yates.
The ways in which an enterprise software solution looks, feels and works for a user are increasingly crucial. Now that users have been influenced by their consumer experiences with innovative and digital technology, expectations have increased for their business software to provide a similar user experience (UX). Smartphone apps, online banking, flight purchases, shopping websites and so many other experiences are designed with intuitive, easy-to-learn user interfaces to improve UX. If users find a software experience inefficient, they’ll find ways around it, adoption will lag and organizations may not obtain the return on investment they expected. UX drives adoption, which is an important first step toward realizing business value from manufacturing enterprise software systems, including enterprise resource planning, supply chain management and customer relationship management.
Existing “digitally challenged” assets can be retrofitted or remanufactured cost-effectively to support many digitization goals. Using a simple net present value approach, small and midsize enterprises can assess the value of retrofitting or remanufacturing assets with machine learning, artificial intelligence or other data science applications.
DMG Mori manufactures a wide variety of conventional chip-cutting machining centers for OEMs and production job shops that serve the demanding oil-and-gas industry. Inherent in this market are several factors that lobby for great care and planning in the machining process. Typically, components produced for the oil-and-gas field are large, heavy and often have complex contours, making the machining time long and the tool life short. The DMU 50, although an entry-level 5-axis machining center from DMG Mori, is a compact unit that features considerable strength.
KENT, Wash. – OMAX Corporation is excited to announce two changes to its management team.
The Hexagon Manufacturing Intelligence Production Software business has hired new Territory Sales Manager Sam Buck, who will engage potential customers and support existing users of the RADAN solution for sheet metal in the Northeastern United States.
MachineMetrics Industrial IoT Platform for discrete manufacturing announced that it has achieved Amazon Web Services (AWS) Industrial Software Competency status. This designation recognizes that MachineMetrics has demonstrated technical proficiency and proven customer success building solutions for discrete manufacturing. These specialized software solutions enable companies in the discrete manufacturing space to increase the pace of product innovation while decreasing production and operational costs in their value chain.
The Hexagon Manufacturing Intelligence Production Software business has hired new Account Manager Joseph Lopke to oversee accounts for its metal-cutting CAD/CAM customers in the Southeast.
Boston, MA – Since its purchase by Hexagon Production Software last year, SPRING Technologies, Inc., makers of machine tool simulation and verification software, is pleased to announce its name change to NCSIMUL Hexagon Production Software.

Articles on Software

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Videos on Software

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Jim Finnerty, the Product Manager at Wintriss Controls Group, presented updates on their ShopFloorConnect software at FABTECH 2024, highlighting new flexible and affordable starting packages. These updates include scalable subscription options tailored for manufacturers seeking production tracking, OEE calculations, and real-time machine data collection.
Join us for the pilot episode of "Bourbon With The Editor," featuring Erez Speiser, a seasoned mechanical engineer with over 30 years in the industry and the creator of MachiningDoctor.com. Professional machinists seeking technical assistance online should visit MachiningDoctor.com—an invaluable resource boasting 27 machining-related calculators and reportedly attracting 250,000 page views per month. The website offers a wealth of well-organized information sure to pique the interest of professionals in the field.
CNC Software Inc., Helical Solutions LLC and Makino Inc. — a software developer, cutting tool maker and machine builder, respectively — share the results of their joint R&D project that began with an email introducing a new high-efficiency six-flute endmill with a chipbreaker. This report is a video supplement to the Get With The Program column in the August 2021 issue of Cutting Tool Engineering magazine.
Renishaw supports all of its probing hardware with easy to use software that compliments the full potential of machine tool probing applications.
CGTech Inc.’s Vericut Force extends cutting tool life by using a manufacturer’s recommended cutting parameters to optimize NC programs, keeping chip thickness maximized and constant.
VERICUT Force is the standard for NC program optimization.  Force optimization can reduce machining times up to 25 percent or more, produce better quality parts, and extend tool life up to 2X.
When a company is part of one of the largest tool manufacturers, merely employing good technology is not enough. That is why Fair Lawn, New Jersey-based Sandvik Coromant Co. needed to more efficiently track and manage tools and streamline production at its Mebane, North Carolina, plant. TDM Systems Inc. provides a solution with tool data management software.
Marposs Monitoring Solutions can monitor both machines and machine processes by detecting machine conditions and mitigating crashes while providing vital data on the condition of machine components, supporting predictive and preventive maintenance.
Cutting Tool Engineering Owner/Publisher Dennis Spaeth walked the aisles at EASTEC 2019 with his trusty camera in hand. Take a look at some of the highlights captured along the way.
Green is the color of collaboration FANUC America Corporation. Here, Senior Marketing Analyst Joseph M. Baldiga shows off one of the company's cage-free collaborative robots, which can safely work in the same space as humans.
FANUC's new Intelligent Human Machine Interface (iHMI) featured prominently at the company's booth during EASTEC 2019 last month.
Hurco is proud to partner with educational institutions to train the next generation of CNC machinists.
Search smarter with MachiningCloud and find out how instant, reliable tooling data from manufacturers is available right at your fingertips
This is the 20th episode in Cutting Tool Engineering's CNC Chef video series, which is produced in collaboration with Bob Warfield of CNCCookbook.com.
The Up! App is an on-demand digital platform that connects shops needing service with independent or authorized OEM service providers
Inspired by the best design characteristics from both vertical and horizontal machine platforms, the Makino DA300 5-Axis VMC delivers the highest production capabilities for multi-axis workpieces in the very smallest of machine footprints.
Society's rapid digitalization brings opportunities for the manufacturing industry to overcome challenges, minimize waste and ultimately become more profitable.
Renishaw has developed a range of smartphone machine tool apps for its customers that make installing, configuring, using and maintaining Renishaw systems even easier.
Matching your preferred tooling with a cutting application requires hours, if not days, of research into various tooling brands. With MachiningCloud's Tool Advisor, you don't need to sift through traditional catalogs and websites.
MachiningCloud hosts and maintains seamless, instant access to manufacturer product data across virtually every cutting tool market.
Realtrac Shop Management Software helped Sidley Diamond Tool decrease production times, deliver on schedule, and increase profits by 10%.
When Bob Warfield of the CNCCookbook blog surveyed his readers about what endmills they use, he said there were way more than 100 brands represented. This video is all about understanding what's different about an expensive endmill versus a cheap one. Bob also addresses the question of whether premium endmills are worth the price.
Go from "solid to part" seamlessly. Eliminate extra steps. The newest control feature for both three and five axis machines from Hurco is the skills gap buster shops need.
Tooling searches should never be a time-consuming factor on any project. MachiningCloud offers a single source for instant and up-to-date tooling information from today’s most popular brands.
The Up! App is a mobile and desktop app that connects manufacturers who need industrial service to companies that can provide it. It's fast, free, and the first of its kind.
In the 18th episode of Cutting Tool Engineering's CNC Chef video series, Bob Warfield of the CNCCookbook delves into setup time savings and other benefits of using fixture plates.
The CNC Chef revisits the high-mix, low-volume business model for shops trying to succeed in a world where they have to get the job right with just 95 parts.
Harry E.M. Brandicourt, director of strategic partnerships and growth strategies at Up! LLC, discusses the Up! app, a free app that connects service requesters with service providers to repair industrial equipment. Version 2.0 has been released.
Whether you are looking for creative new products, to deepen your skillset or to gain insight into industry trends we will be waiting to help you with all your manufacturing needs. Let us inspire you to explore more solutions, build better products, with less negative impact on the planet.
For shop managers considering "lights out machining," Bob Warfield of CNCCookbook.com offers a host of tips to help ensure your success. Watch the 15th episode of the CNC Chef, a collaboration between Bob Warfield of the CNCCookbook.com and Cutting Tool Engineering.
For all practical purposes, says Bob Warfield of CNCCookbook.com, manual machinists always use conventional milling and CNC machinists always use climb milling. "Most of us do one or the other, and seldom change," he observed, but is that right?"
Management Suite is ANCA’s new software that enables its customers to run a smart factory. The software suite is capable of monitoring the operational performance of machines and providing live production machine data to achieve premium grinding efficiencies in or out of the office.
Bob Warfield of the CNC Cookbook offers seven tips for avoiding breaking taps in the 11th episode of the CNC Chef, a Cutting Tool Engineering video series produced in conjunction with the CNC Cookbook.
Understanding high-speed machining, or HSM as it's abbreviated, can be difficult for the simple reason it's defined in so many different ways, according to Bob Warfield of the CNCCookbook. As he explains in the eighth episode of The CNC Chef video series, HSM means a lot of things to different folks, but it's best to think of it as a coordinated set of techniques designed to increase machining productivity.
Bob Warfield from CNCCookbook discusses some toolpath tips to help you get the most from your CAM software in the sixth episode of The CNC Chef, a video series produced in collaboration with Cutting Tool Engineering.
Bob Warfield of the CNCCookbook.com analyzes the impact of tool deflection in the fourth episode of The CNC Chef, a video series from Cutting Tool Engineering.
Chris Merlin, director of portfolio commercialization for the WIDIA Products Group, visited with Cutting Tool Engineering Publisher Don Nelson during IMTS 2016 to discuss the company's 90-year milestone and latest technology, including the VariMill Modular System, the VariTap and the features of the NOVO app.
Joel Neidig, the business development and technology manager at Indiana Technology and Manufacturing Companies (ITAMCO), Plymouth, Ind., was among several guest speakers selected to present at the third innovation forum of "Building Tomorrow's World," which was part of Autodesk University 2015 in Las Vegas.
CNC Software Inc., which provides software applications for CAD/CAM manufacturing markets, recently posted a video to its Mastercam Blog that stresses the importance of manufacturing. In the brief report, Scott Brotherton, a CNC Software applications engineer, "describes what everyone should know about manufacturing and why it is so important to everyday life," according to the company post.
With an amplitude of 16mm, the 3D stylus tip extends and retracts automatically as it follows the shape of various parts in this video from Gravotech Marking SAS. The 3D stylus is a very high amplitude stylus capable of following the relief of every part to be marked.
Another recent Zoller innovation is »caz« software – Computer-Aided Zoller, the virtual measuring machine. “It’s going to be a huge time-saver,” Matt asserted. “Previously we would have to create the inspection program in front of the inspection machine. Since our Star Cutter tool grinding machines come with Numroto operating software, we can export the tool model from the Numroto machine programming software as an STL file, including a 3D image, and write the inspection program from that before the tool is even ground.”
Iscar Metals Inc. has introduced IQcloud, new software designed to streamline the front-end of cutting tool purchases by helping programmers condense the time it takes to get the cutting tool assembly into manufacturing technologies that they are using, whether that's CAD/CAM verification or tool management.
Seco Tools offers overview of its recently upgraded SMG system.
Zoller unveils 3D Check, Titan and cost per click calculator at IMTS 2014.
Mazak's Smooth Technology makes debut at IMTS 2014.
A Rockwell Automation representative talks about the Ethernet trend based on open standards and how its potential application for many industries. The video captures a robot arm sorting and aligning pucks. Driving the automation are Stratix switches, which were jointly developed by Cisco and Rockwell Automation.

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SmartBox 2.0 leverages MTConnect technology to deliver real-time manufacturing data, allowing shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the benefits of decentralized cloud architectures with the efficiency of local network systems.
The FANUC Series 500i-A CNC has all the benefits of FANUC’s other control platforms, such as high precision, accuracy and rock-solid reliability, but with additional benefits attained from the latest CNC features as well as the integration of FANUC’s new generation servo system Alpha i-D Series.
Key to the Electrak LL’s long-life architecture is a brushless motor, a high-load ball screw assembly, a brake solution that does not wear, and IP69K (static) and IP66 (dynamic) compliant sealing. This combination enables duty cycles of up to 100 percent, up to 600 km of travel life, and up to one million cycles – more than ten times that of electromechanical actuators without these features. The new configuration options for the Electrak LL augment its industry leading durability with advanced control, integration, higher voltage and higher speed options.
Designed for cutting tool manufacturers and carbide rod processors, this production machine can significantly increase your production rate for cutting carbide and hardened steel rod when compared with manual cut-off machines. It's easy-to-use CNC controls and touch screen operator interface allow for quickly setting parameters in preparation for hours of unattended operation.
The OSP-P500 is fully equipped with Digital Twin Technology, a technology that enables high-precision machining simulations to be created on a computer, while also providing real-time data feedback loops from the operational machine tool to the simulating computer. This feature allows operators to utilize real-time data to mirror exact machine tool functions and behaviors to optimize performance. 
With version 5.30 dataFEED OPC Suite offers the possibility to store process data in an InfluxDB for subsequent processing and analysis. InfluxDB is one of the most widely used NoSQL databases. It ensures extensive scalability, high availability as well as fast writing and reading.
The extremely narrow PNOZ m C0 has the structural properties of a safety relay but is as powerful as a configurable safety controller. It provides eight safe inputs and four safe semiconductor outputs at a width of just 22.5 mm. Up to four safety functions can be reliably monitored. These include E-STOP, safety gates, safety light curtains and two-hand control. Also on this standalone base unit, all safety circuits are created via the intuitive software tool PNOZmulti Configurator, the basic version of which is free of license costs and available on the Pilz website.
Through flexible connectivity via Ethernet and easy programming through the Direct Robot Control (DRC) feature of Mitsubishi Electric´s M8 Series, machine tending can benefit customers that may not have experienced robot programmers available. In addition to DRC, almost any CNC machine can be connected to a shop floor via discrete I/O for non-M8 CNC controls from Mitsubishi Electric and other companies. Further support is available through Mitsubishi Electric trained engineers to service both robot and CNC. Additionally, Mitsubishi Electric Automation offers a 5-year robot maintenance and warranty program.
Robotmaster 2024 is designed for users who need to program multiple robots to perform a variety of processes within the same cell environment. The ability to program multiple robots enhances the programming workflow and gives the user a single view of the entire system to review the workspace for collisions. In addition, users can now leverage Robotmaster’s powerful programming capabilities and unmatched optimization strategies to shorten cycle times and increase output in multi-robot cell environments.
The MC3603 which owing to its compact size is ideal for integration in equipment manufacturing and medical technology applications. With 36 V and 3 A (peak current 9 A), the new Motion Controller covers the medium power range up to approx. 100 W. It is suitable for "normal" DC-motors with encoder, brushless drives and linear motors. The I/O options and encoder interfaces are the same as the rest of the product family.
The Linear Actuator FAULHABER L product family is designed for high performances in compact dimensions, it supports large input speed or high output force. It is well-suited for a wide range of applications like robotics, industrial machines and laboratory equipment. A large number of reduction ratios, uniformly distributed, are available to select the most appropriate configuration to fit various force or speed operating points as required by the application.
While the previous FormControl version (without the “X”) was based on a scenario in which a machine operator works at a machine with the laptop and processes the measurements at the same time, the trend today is moving toward automating such processes, meaning this 1:1 relationship is now fairly rare. Genuine automation of workpiece measurement also opens up completely new areas of application. That is why the goal with FormControl X was to enable real measurement automation on the basis of a modern client-server architecture – this means moving away from pure logging and towards process integration and automation with the help of the measurement data collected by the software.
ECO suite plus builds upon the prior technology releases by providing management and control of specific machine operations and peripheral devices during the machining process and in idle mode. Both the Thermo-Friendly Concept and ECO technologies are powered by Okuma’s proprietary OSP control, a Windows-based, open-architecture platform which offers maximum machining capabilities to users. 
The actuator heads can be easily fastened, replaced or turned in 90o steps with four captive screws. The switching inserts can be removed after opening the screw-free cover – simplifying installation. With these features, steute aims to make its ES/EM 97 series universally applicable throughout the automation industry. Accordingly, it has a wide range of actuators (various fulcrum levers, roller levers, spring rods...) and dimensions to EN 50047, the prevalent standard for automation technology.
The modular XTS solution has been expanded with NCT to include a special motor module as well as electronics that mount on the movers. The hardware required for the transmission technology is fully integrated into the motor module, so the system does not sacrifice any existing functionality or expand equipment footprint. No additional connections or supply lines are needed. The control of the hardware on the mover is fully implemented in standard TwinCAT software. All known TwinCAT functionalities are available for simple project implementation.
Bosch Rexroth has expanded its range of standardized self-contained actuators by adding the CytroMotion system solution. With the help of the new compact actuator, linear movements involving forces of up to 110 kN can be achieved in a range of machines and systems in smaller spaces, more efficiently and more sustainably.
Equipped with ultra-low noise PWM drives, the A-811 single axis controller integrates a closed loop servo controller with drive in a compact case. The G-901 controllers are also based on ACS hardware and EtherCat® connectivity, providing up to 1500W output per axis.
A new Toggle Cam Output performs an asymmetrical toggle function, turning an output off or on for different stroke amounts. The output can be used to operate diverter gates and to control complex gagging operations. The new On/Off Counter Cam Output precisely controls functions that need to operate at a preset interval instead of on every machine cycle. Operating similarly, a new Pulsed Counter Cam Output is programmed with an “on angle” and a dwell time instead of an on-off output.
The RSH is designed for forces up to 7,943 lbf (35kN), speeds up to 20 in/sec (498 mm/sec) and stroke lengths up to 48 in. (1200mm). It is available in both ball screw and roller screw options. While ball screws are an economical option with medium life and force capabilities, roller screws (manufactured by Tolomatic) provide higher force capability, increased life and improved accuracy.
The fast controllers allow highly precise triggering with 0.01% time tolerance between signals. Trigger signals can be derived off absolute encoders or analog signals (sin/cos encoder), enabling higher precision, safer, and simplified solutions as compared to outdated digital encoder-only triggers. With the modern PI motion controllers, a trigger in an R-Theta configured system will work just as well as an XY position trigger, with the coordinate specifications simply defined in polar coordinates.
The control enhances the user-friendliness of the Quick Load Servo S3+, a bar feeder that is well suited for unattended and lights-out production thanks to its proven robustness and reliability. Accommodating spindle length bars with diameters from ¼” to 4 – ¾”, the bar feeder enables partial changeovers in 15 seconds or less and complete changeovers in 1 minute or less. A unique Parts Library function stores hundreds of part programs that simplify operator setups.
The integrated mechanism – composed of precise roller bearings, ball screw and guide – provides backlash-free, purely translatory motion. Furthermore, this results in very compact dimensions. The shaft end of the spindle features an external thread to mount conventional adapters, such as ball heads or clamping hooks typically used with pneumatic/hydraulic devices.
In an extremely compact form factor, the 24-mm-wide EL7062 EtherCAT Terminal contains two stepper motor output stages, two digital inputs for limit switches and one encoder interface per channel for a wide range of 5 V encoders. Via parameterization, the EL7062 flexibly adapts to the connected stepper motor and its corresponding application requirements. With regard to the input encoder signal, the module supports the entire spectrum of TTL encoders (5 V differential, single-ended/open collector). Very high-resolution microstepping ensures extremely smooth and precise motor operation.
These state-of-the-art components improve the productivity and reliability of these critical machines and increase their service life by 15 to 20 years. A new control and drive system can increase machine downtime to 95 percent, with a payback period of 12 to 18 months. These replacements can be done for a fraction of the cost of a new machine – one-fourth to one-fifth of the cost, on average.
With its practical RTC6 EtherBox, SCANLAB has transformed the control electronics of laser machining systems into an easy-to-integrate 'click-in system'. The handy box, with a high-quality, powder-coated aluminum housing, can be attached to a standard DIN rail in a switch cabinet in a matter of seconds. It also has rubber feet for stability when used in a freestanding position.
In the initial variant, which features a total of nine Ethernet ports, the C6027 is ideally suited as an IoT or security gateway for connecting different machine and system modules. The IPC is Microsoft Azure™ Certified and AWS qualified for use in cloud-based platforms. In addition to this edge computing functionality, the C6027 also provides machine builders and end users with a powerful and extremely compact controller, measuring 82 x 127 x 69 mm. Supported by diverse, flexible mounting options, the device can fit in almost every control cabinet and machine concept.
An electric actuator, the Type KR-RL offers several advantages over pneumatic types. “Where a pneumatic gripper simply provides an open and close function, the Type KR-RL offers precise force control,” stated Kinoshita. Gripping force can be regulated according to the fragility of the object being transferred. Speed control, a longer life through the incorporation of heat-treated steel, and energy savings are additional benefits.
With an overall volume of only 16 liters and weighing just 9 kg, the KR C5 micro, allows users to mount the controller horizontally or vertically in a wall mounted/bookshelf orientation or stack multiple units on top of each other, or with an existing standard 19” rack mount cabinet. Optional mounting brackets for controller fastening allow the new controller to adapt to existing industry standard rack mount rails for having multiple robot controllers within a single cabinet. Plus, with a lighter, more compact design, the KR C5 micro is easy to deliver/ship, set up and relocate if needed.
Derived from the Marposs BLÚ single cable machine networking system, BLÚ LT provides the networkability of BLÚ, but at a more reasonable price point for less complex machine tool requirements.  This completes the company’s range of offerings for every type of installation, from the P1dME measuring system for the simplest grinding applications through BLÚ, capable of the most complex integrated production and control and created in line with the Internet of Things.
Highlights include a new customizable green sensor type called Green Flex. This versatile cyclic sensor monitoring type now allows for specification of the required state of the sensor at the start and end of the ready window. The sensor can be set to require a specific number of actuations inside the ready window.
The basic configuration of the CX20x3 includes two independent Gbit Ethernet interfaces, four USB 3.1 Gen. 2 and one DVI-D interface. In addition to the CPU and chipset, the basic module also includes 8 GB RAM. The controller boots from a removable CFast flash card. The CPU has 128 kB of internal NOVRAM as persistent data memory if a UPS is not used. A fieldbus and serial interface are available as options. All other components in the CX2000 family can be connected via the high-pole connections on both sides.
The most prominent feature of the MAZATROL SmoothEz CNC is its 15" capacitive touch-screen display, which accommodates a full-width on-screen keyboard or up to 60 lines of code. The NC system operates on two 800 MHz CPUs with an expanded 512 MB of DDR3-SDRAM memory. In addition to its redesigned LAUNCHER screen, the new control also has an expanded range of software features, including SMOOTH Machining Configuration, QUICK MAZATROL, and MAZATROL TWINS that were recently debuted on Mazak’s highly advanced MAZATROL SmoothAi CNC.
On the new TURNPWR, a 12.1” high-resolution display boasts a screen layout that is clearly arranged and user friendly.  Preview graphics in the editor illustrate the individual machining steps for programming the contour as well as corresponding tool path generated using only dimensions pulled from a production drawing.  It also accepts DXF files.
The E-727 nanopositioning controller features an advanced digital servo providing significant advantages compared to conventional analog piezo nanopositioning controllers. Digital filters provide better linearity and higher bandwidth as well as on-the-fly parameter adaptation to changed loads or production requirements. Software-adjustable notch filters allow the users to make full use of their piezo-mechanisms by suppressing mechanical resonances and yielding higher throughput and reducing step-and-settle times to milliseconds. 
The EnDat 3 protocol carries forward the features and benefits of the well-established original EnDat. To achieve this, EnDat 3 relies on a new architecture that not only preserves and improves upon proven technology but also maintains the best possible continuity and compatibility with previous versions.
With 360 degree rotation range and 20N load capacity, the RS-40 V7 stage boasts high angular velocity of 20°/sec and minimum incremental motion and repeatability of 87 µrad. The 110, M-111 and M-112 vacuum linear stage series provide travel ranges of 5, 15 and 25mm and are suitable for vacuum up to 10-6 hPa.
To assist in product selection and application optimization, a variety of "Knowledge Base" resource material is available in the online store including application notes, success stories and related documents.
The MQ150SU is a sealed unit version of the company’s popular MQ150, featuring an internal synthetic lubrication system and grease packed bearings for long life and operation in any position. The feed unit uses a ball screw on the center line of a hardened, precision, 55mm diameter quill. It is precision ground, pre-loaded with zero backlash. An involute spline driven spindle uses EP7 high precision bearings and the unit features an HSK-32C Spindle nose supplied connection with clamping cartridge assembly.
The D3 dryve controls simple linear or rotations axes with DC motors without any software or a PC. For more complex travels, such as with multi-axis robots or delta robots, igus offers the D1 drive, which is a control system for stepper motors, DC motors of EC/BLDC motors. The motor control system can be modified live or simply operated via a web browser.
Hands-on and online learning bring growth opportunities. Programmers, operators and maintenance professionals can maximize results with a Siemens CNC to become indispensable on the shop floor and in their careers. Owners can maximize ROI in all areas of investment: machines, people and operations.
Siemens' new Sinumerik MC controller is a universal, open, industrial PC-based CNC system. Its optimized motion control, high-performance automation and integrated Windows 10 operating system make it a suitable control for fabrication and specialty machines, including woodworking, stone-cutting, laser and even conventional basic grinding machines. With an open operating concept, this new control system is also suitable for certain additive manufacturing, metal forming, adhesive applications, plate cutting, grinding and laser or waterjet cutting.
Okuma America Corp. announces new standard warranty programs for new machine tool purchases. The new, standard warranty includes coverage for all Okuma core and high tech products, as well as OSP and FANUC controls.
Heidenhain Corp.'s Acu-Rite brand introduces new software for its versatile 300 series digital readout (DRO) that now allows users to control a sinker EDM. This new development broadens this established DRO’s use to include all of the most common manual shop machines such as milling, turning, grinding and now EDM in a single DRO.
In a collaborative effort to best enable 5-axis machining for users with Heidenhain TNC controls and Mastercam CAD/CAM software, a new collaborate post-processor is now available.Called the Heidenhain TNC 5X Mill post-processor, CNC Software Inc., developers of Mastercam software, introduced it after coordinating development efforts between the two companies. Collaboration also included beta testers and industry resellers in order to best meet the worldwide demand of providing a consistent, high-quality Heidenhain translation post.
Every new Eldorado gundrilling machine now features an updated operator control panel. While still using a PC-based system featuring Beckhoff controls, both the hardware and software have been improved with job shop operators in mind.
The XC2 PWM digital drive is a small form-factor, high-performance, single-axis motor drive designed for motion control applications. It is compatible with the Automation 3200 motion platform utilizing the HyperWire motion bus. The XC2 can control brushless DC, brush DC, voice coil or stepper motors at up to 100 VDC operating voltage and 10 A peak current capability.
Mazak Corp. has enhanced the already exceptionally productive VTC-200C vertical machining center with the addition of the MAZATROL SmoothG CNC and its suite of SMOOTH TECHNOLOGY software solutions. The control complements the VTC-200C’s full traveling-column design, automatic toolchanger and 40-taper spindle, all of which combine to enable fast cycle times and accurate machining for extremely long and heavy workpieces in industries such as construction, agriculture and energy production.
Mitsubishi Electric Automation Inc. announces the CNC Total Care Package service for its CNC systems. The service package is tailored for Mitsubishi Electric’s M8, M7 and M6 control series.
Long thought of by many as today’s easiest-to-operate CNC for vertical knee mills, HEIDENHAIN’s ACU-RITE-brand MILLPWRG2 control is now also available for bed mills with AC motors.
ShopBot announces the launch of its Subscription CNC program, emphasizing a simple, straightforward service that makes it easy to put a ShopBot CNC tool to work for your business. For one monthly payment, subscribers can put a Handibot Smart Power Tool, ShopBot Desktop, ShopBot Desktop MAX or ShopBot Buddy tool into production and access ShopBot’s world-class team of trainers, web training resources and in-house support.
Siemens offers its popular Sinumerik CNC Blackline touch panels with a new feature, the sidescreen enhancement. This development enables users to customize the panel of the CNC, laying out the operator panel in real time, using a drag-and-drop technology.
Machine tool programmers and engineers that utilize Renishaw’s GoProbe macros could save significant time and labor with the use of Mitsubishi Electric Automation Inc.’s Interactive Cycle Insertion screens on its M8 Series of CNCs. They can use the Interactive Cycle Insertion screens to integrate Renishaw GoProbe macros directly into their CNC.
Dialight announced the launch of its new IntelliLED Connected Industrial Lighting Platform—a wireless controls solution for heavy industrial lighting applications.
Fives and its Machine Tool Services & Solutions team have the upgrade that exceeds expectations. As a FANUC Authorized Integrator, Fives has been able to bring the OEM proprietary features of the Giddings & Lewis 8000 control platform, such as axis tracking, to a FANUC solution.
The Hurco MAX5 control is now even more powerful with the new 3D Import feature that includes 3D DXF technology. This control feature allows the user to simply load the file they receive from their customer directly into the Hurco control.
igus has developed a cost-effective and easy-to-use solution, the D3 dryve, for DC motor control that controls linear and rotary systems completely without software or a personal computer.
Manufacturers struggling to get CNC machines to communicate directly with their collaborative robot now have a solution: VersaBuilt’s CNC Communication URCap is a simple yet powerful interface for machine tending applications with Universal Robots. The URCap allows a UR cobot to easily execute any machining program stored on the CNC directly through the cobot’s own teach pendant.
Henkel has introduced a new process control system that addresses key challenges in metal pretreatment as customers are increasingly seeking to implement data-driven Industry 4.0 solutions. In combination with the company’s New Generation Conversion coatings (NGC) for multiple-metal substrates, the Bonderite E-CO digital multiple-channel (DMC) controller enables maximum corrosion performance and sustainability at minimized overall process costs.
Breathe new life into your trusted machines that are mechanically sound but electrically obsolete. Get a Drake CS:R (Control System Renewal) and eliminate the headache of outdated controls and motors that are no longer supported. Drake’s CS:R package is an economical way to return machines that are still good mechanically, but have failure-prone controls, to higher productivity.
The new CX7000 Embedded PC from Beckhoff opens up the convenience and efficiency of the TwinCAT 3 software environment to highly compact, DIN rail-mounted controllers. This further enhances the scalability of PC-based control technology from Beckhoff, ranging from mini-PLCs to many-core Industrial PCs. An advanced 400 MHz processor and built-in configurable I/Os mean this Embedded PC delivers an ideal price/performance ratio.
Siemens now offers its popular mid-range CNC, the Sinumerik 828D, with version 4.8 of the operating system. With the release of version 4.8, Siemens offers an array of new hardware and software solutions for its integrated Sinumerik portfolio. The offering comprises integrated industrial software and automation technology designed to enable machine tool manufacturers to leverage the full productivity potential of the digital factory in a mid-range control.
By increasing modularity and scalability, a new generation of Beckhoff TwinSAFE safety controllers permits optimal adaptation to the specific safety requirements of individual machine concepts. The ability to distribute the intelligence of an entire safety application across multiple TwinSAFE Logic-capable I/O modules means flexible implementation of increasingly modular architectures. These safety architectures can adapt to varied system requirements even more effectively than in the past.
A new solution for human-machine collaboration is now available from automation solutions provider Omron Automation Americas. The Sysmac AI Controller handles several key steps in the data-driven decision process for predictive maintenance, thereby freeing up industrial professionals from tedious calculations, analyses and infrastructure upgrades.
Tormach Inc. has introduced a software upgrade to its PathPilot CNC software package that offers premium functionality standard, at no cost. In addition, Tormach is introducing its new ‘TRY PathPilot’ program that allows new users to program, learn and train on the program for free.
Aerotech’s GL4 scanner controller is optimized for Aerotech’s family of AGV scanners to provide industry leading settling times, long-term thermal stability and micron-level tracking accuracy due to advanced features such as full state feed-forward, 192 kHz servo rates and look-ahead-based velocity control. The GL4 uses advanced interpolation electronics to provide up to 26 bits of effective resolution while onboard real-time 2D calibration ensures accurate beam placement over the entire field of view.
Mazak Corp. has further enhanced the VTC-300C Vertical Machining Center with the addition of the MAZATROL SmoothG CNC and its suite of SMOOTH TECHNOLOGY software solutions. The new control complements the VTC-300C’s full traveling-column design, automatic tool changer and powerful 40-taper spindle, all of which combine to enable fast cycle times and accurate machining for extremely long and heavy workpieces in industries such as construction, agriculture and energy production.
The DMC-40x0 motion controller is Galil's highest performance, stand-alone motion controller. It belongs to Galil's latest generation motion controller family, which accepts encoder inputs up to 22 MHz, provides servo update rates as high as 32 kHz, and processes commands as fast as 40 microseconds-10 times the speed of prior generation controllers.
Motion controller output speeds are reaching an industry-leading 50 µs/5 axes with the introduction of the new CK3M programmable multiple-axis controller from Omron. The company combined enhanced motion control capability originally developed by Delta Tau Systems (now part of Omron) with its own advanced design technologies inside a compact and streamlined housing.
HEIDENHAIN’s newest multimedia online CNC learning program called HIT 3.0 is now available. HIT stands for “HEIDENHAIN Interactive Training” and is used for providing advanced and apprentice-level skilled training for NC users utilizing HEIDENHAIN TNC protocols.
HEIDENHAIN says its top-of-the-line lathe control, the CNC PILOT 640, has been impressing customers for many years with its numerous advantages and is now available with even newer upgrades. Most notably, a new TURN PLUS feature is now standard on new purchases that allows the creation of a lathe program by the push of a button with up to 90 percent time savings.
ANCA Motion designs and manufactures flexible control systems, specializing in high-precision solutions for CNC machines. Unique to ANCA Motion is the LinX M-series linear motor, which is housed within a slim body. The motor is highly energy efficient and delivers precision CNC applications or high-speed automation systems every time.
The TNC 640, HEIDENHAIN’s high-performance mill-turn control, is popular with users thanks to its workshop-oriented operational design. Now the TNC 640 is, and will only be, available with groundbreaking touch technology that supplements the TNC 640’s field-proven cycles and functions. It allows the user to operate the control screen with gestures, similar to smartphones or tablets.
Users of the Mitsubishi Electric Automation MELSEC iQ-R automation platform can now achieve even greater productivity and lower cycle times with the introduction of the C80 Series CNC. The rack-based C80 features a CNC-dedicated CPU to maximize the control’s performance.
"Make a complex process simple and intuitive." This was the goal for the specialists at DATRON AG intent on developing an innovative control called "DATRON next." The result is a control system with surface optics that compare to the newest smartphone technology--clearly laid out tiled optics, self-explanatory icons with intuitive control logic, clearly illustrated tools in 3D optics. Simply swiping the colored touchscreen activates an integrated camera within seconds.
Mitsubishi Laser has added the new M800 control technology to its Advanced 800 Series eX-F fiber laser machine. The company says it has been working hard to perfect and offer the new technology for its popular fiber laser machine.
NUM’s latest-generation CNC systems are helping the Star Cutter Co. to maintain its position as a world leader in cutting tool machines. Star Cutter’s new 5-axis tool and cutter grinding machine – the NTG 6RL – is based entirely on NUM’s Flexium+ CNC platform, and fully automates the high-speed production and reconditioning of complex cutting tools.
Mitsubishi Electric Automation introduces the M80W computer numerical controller, the latest in its M8 series CNCs. The M80W features a touch screen Windows-based display that is separate from the control unit, providing expandability and flexibility.
The new M800 EDM control is now included in Mitsubishi wire EDMs to increase productivity and help keep track of production jobs. MC Machinery Systems Inc., a subsidiary of Mitsubishi Corp., says it continues to invest in technologies to better serve its customers and make them more competitive.
Polaris Motion's control system delivers 50kHz servo rates and all the motion axes are synchronized to nanoseconds using Mercury, its real-time Gbps motion network. The result is superior form accuracy, surface finish and better throughput in parts/hour, according to the company.
PI (Physik Instrumente) has released a new 6-axis servo motor controller – the C-884.6DC. Most modern precision motion systems are driven by servo motors, because they provide high torque, fast acceleration, smooth motion with a wide dynamic speed range and fast start/stop performance.
Demand for operational efficiencies such as greater visualization into a factory’s automation solutions portfolio has prompted Mitsubishi Electric Automation Inc. to introduce its latest human machine interface (HMI). The GT25 Wide HMI is an interface that monitors and controls machine components with a graphical touchscreen that connects to equipment such as PLCs, VFDs and servos.
New software from NUM enables CNC machine tool builders and retrofitters to provide their customers with easy-to-use workpiece programming and machine control facilities for precision grinding applications. Forming the latest application-specific addition to NUM’s Flexium CAM suite of CNC software, the new NUMgrind package simplifies machine tool programming for an extensive range of tasks, including external and internal cylindrical grinding, surface grinding, wheel shaping and dressing.
HEIDENHAIN offers its Connected Machining system of production in which all work steps are networked - from the design to the deliverable component – via the company’s TNC control. It can access all order-related information in a company network, enabling efficient exchange of data.
Marposs offers the Genior Modular from Artis Systems, a fully automatic process monitoring and control solution for machine tools. Genior Modular can monitor up to 10 simultaneous machining processes, including tool wear, tool breakage and missing tools; providing tool and machine protection; and for adaptive control of machining processes. The system increases productivity and reduces operating costs by safeguarding the machining processes, shortening cycle times and optimizing tool life, as well as significantly reducing the need for operator intervention.
NUM has released a new software facility for its latest-generation Flexium+ CNC platform that places an advanced tool management system at the disposal of manufacturers operating multiple CNC machine tools. It is especially suitable for complex high-end milling applications, as well as HSM applications in the mold and die market.
TNC contouring controls from HEIDENHAIN are popular with users thanks to their workshop-oriented operational design and conversational programming. And now, HEIDENHAIN’s compact TNC 620 control combines its advantages of HEIDENHAIN contouring controls with the latest in touchscreen technology.
Heidenhain offers the PNC 610 control system for auxiliary axes for modular expansion of the TNC hardware. The independently working PNC 610 enables machine tool builders to realize modular and scalable automation solutions for handling workpieces and tools in order to respond to the end users’ respective requirements in an optimal manner.
FANUC America has developed a new machining simulator that encompasses the complete manufacturing process from part design and engineering to CNC programming to virtual production simulation. The FANUC Machining Simulator features Autodesk Fusion 360 CAD/CAM/CAE software and a custom machining simulation program designed by ModuleWorks.
Siemens announces the launch of its Sinamics V20 Smart Access web server module, designed to mount directly onto the drive, transforming a mobile device or laptop into a virtual operator panel for drive control. By providing a wi-fi hot spot, the wireless connection on this module facilitates setup, programming, commissioning, production monitoring and maintenance on a variety of machines and production equipment.
The expanded contour machining cycle for Sinumerik CNCs now facilitates 4-axis turning on lathes. Two turning tools, opposite one another, machine the workpiece simultaneously enabling the machining time to be significantly reduced.
HEIDENHAIN’s popular TNC 640 mill-turn control is now available with an exciting new option, a 3D Probing cycle, called Cycle 444. Already equipped with both manual and automatic probing cycles for datum setting, workpiece alignment and inspection, the TNC 640 offers this additional 3D probing cycle to meet manufacturers’ increased requirements for automation and advanced probing routines that inspect free form surfaces where measurement positions are often difficult to capture.
The Nmark GCL controls Aerotech’s AGV series scanners, reportedly resulting in industry-leading settling times, long-term thermal stability and micron-level tracking accuracy due to advanced features such as full-state feed-forward, 200 kHz servo rates, and look-ahead-based velocity control. The Nmark GCL uses advanced interpolation electronics to provide up to 26-bits of effective resolution.
Siemens announced a new control-only retrofit program for CNC machines. Tailored precisely for milling machines up to four axes plus one spindle or 2- to 3-axis turning machines, users can gain new levels of manufacturing efficiency and productivity.
FANUC America Corp. brought a new look and feel to CNC operations with the introduction of the FANUC iHMI. iHMI, or intelligent Human Machine Interface, provides a simpler, more efficient and intuitive way to interact with the FANUC series 30i/31i/32i-MODEL B CNCs, according to the company.
Haas Automation’s Next Generation Control (NGC) is the latest evolution of a user-friendly CNC. It reportedly features a significantly improved user interface, more consistent and intuitive navigation and vastly improved connectivity.
Makino introduces the fully equipped Professional 6 (Pro6) control designed to move operators fluidly through machine set up, empower them with easily accessible information and protect them with enhanced safety. The Pro6 accelerates productivity for machine shops and tool, die and mold makers with streamlined screen layouts, operator guidance and latest machine functions.
Marposs offers its new BLÚ distributed control network for machine tools. The BLÚ system represents a new approach to the concept of a localized network on a machine tool.
Addressing the need for a fast, precise and affordable CNC for complex machining applications, Mitsubishi Electric Automation Inc. offers the M800 and M80 series CNC and components. The M800 is a high-grade CNC for high-speed, high-accuracy machining and multiaxis, multipart system control and features a fast CNC, while the M80 provides high productivity and easy operability.
FANUC America Corp. has released the new FANUC CNC simulator, bringing the popular CNC to the classroom and providing students with exposure to FANUC CNCs without the need for a full mill or lathe. The FANUC CNC simulator is based on the FANUC series 0i - Model F platform and can be operated in either milling or turning configurations. Students can program the simulator as a 3-axis mill or a 2-axis/1-spindle turning system.
The TNC 640, HEIDENHAIN’s mill/turn control, has added powerful new cycles and features. Enhanced graphics, interpolation turning and gear hobbing are some examples that will extend the versatility of the TNC 640 to new applications such as for machining large parts for power plants.

Buyers Guide Companies for Software

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Aerotech Inc. 412-963-7470 http://www.aerotech.com
ANCA Motion 613-9751-8900 http://www.ancamotion.com
ATO Automation 800-585-1519 https://www.ato.com/
Balance Systems Corp. 248-308-3636 https://www.balancesystems.com/process-control-systems-for-grinding-machines-us…
Block USA Inc. 847-260-9050 http://www.blockusa.com
Bosch Rexroth Corp. 704-583-4338 http://www.boschrexroth-us.com
FactoryWiz 408-224-9167 http://www.factorywiz.com
Fagor Automation Corp. 847-981-1500 http://www.fagorautomation.com
FANUC America 888-FANUC-US http://www.fanucamerica.com
Halifax Rack & Screw 513-449-4296 http://www.halifaxrs.com
Heidenhain Corp. 847-490-1191 http://www.heidenhain.us
IBIS Electro-Products Corp. 519-756-4299 https://ibisep.com
Mastercam/CNC Software LLC 860-875-5006 http://www.mastercam.com
maxon precision motors inc. 508-677-0520 http://www.maxonmotorusa.com
Mitsubishi Electric Automation 847-478-2500 https://us.mitsubishielectric.com/fa/en
Niigata Machine Techno USA Inc. 630-283-5880 http://www.niigatausa.com
noax Technologies 704-992-1606 http://www.noax.com/en
Polaris Motion 250-382-7249 http://www.pmdi.com
Rockwell Automation Inc. 414-382-2000 http://www.rockwellautomation.com
SCANLAB GmbH +49-89-800746-0 http://www.scanlab.de/en
Siemens Industry Inc. 847-640-1595 http://www.usa.siemens.com/cnc
SmartCAMcnc 541-344-4563 http://www.smartcamcnc.com
SoftPLC Corp. 512-264-8390 http://www.softplc.com
The UP! App 614-407-8674 https://www.theupapp.com
Trio Motion Technology LLC 724-472-4100 http://www.triomotion.com
Weldon Valves Manufacturing Co. Ltd. +86-592-3179679 https://www.weldonvalves.com/